Document elcerrito_gov_doc_e5d3fbdb46

AGENDA BILL Agenda Item No. 7(A) Date: September 17, 2013 To: El Cerrito City Council From: Lance Maples, Fire Chief Michael Pigoni, Battalion Chief Subject: Accept $856,406 in Grant Funds from the Federal Emergency Management Agency and Appropriate $95,156 for Matching Grant Funds for the Purchase of a 103’Aerial Ladder truck from Hi-Tech E.V.S. ACTION REQUESTED Staff requests that the City Council adopt a resolution taking the following actions: 1) Authorizes the acceptance of $856,406 in grant funds from the Federal Emergency Management Agency (FEMA); 2) Authorizing the appropriation of $951,562 of which $856,406 will be received through the FEMA grant, a $31,718 contribution by the Kensington Fire Protection District and the remaining $63,438 in matching funds from the unrestricted General Fund balance; and 3) Authorize the City Manager to enter into a contract for the cooperative purchase of a 2014 Spartan, 4-door cab and chassis with a 103’ aerial ladder from Hi-Tech Emergency Vehicle Services in the amount of $951,562. BACKGROUND In March of 2006, the Fire Department entered into an agreement with the City of Richmond for the “Temporary Transfer of Vehicular Equipment’ that included a 1991 Pierce Arrow 4-door 105’ aerial ladder truck which allowed the City to surplus out a 30 year old 55’ ladder truck that no longer met the needs of the Department. In July of 2008, the Fire Department acquired the apparatus from the City of Richmond for $45,000 through an intergovernmental purchase. Although, the ladder truck has been well maintained over the years it is reaching the end of its safe and effective service life. While the truck is still functional, it has a number of limitations including the capacity rating of the ladder, engine emissions, and wear and tear which will soon require expensive repairs to maintain. In seeking a replacement, emphasis has been placed on procuring an ---PAGE BREAK--- Agenda Item No. 7(A) Page 2 apparatus that is built on the same cab and chassis as the Fire Department’s current apparatus to facilitate ease of operation and training, and proven reliability. Furthermore, by remaining standardized on the same chassis and purchasing the aerial that is manufactured by the same company, overall costs are reduced and service can be provided by the same vendor that the City has used since 1995. ANALYSIS The El Cerrito Fire Department has operated a ladder truck since 1976. It is a key element in the Department’s ISO (Insurance Services Office) rating of Class 3 in the City as well as the community of Kensington. This rating provides all residents and business owners a savings in their fire insurance. The development over the last decade of large stores such as those in the Plaza and the new high school require the use of an aerial ladder in order to access the roof and provide aerial water streams in the event of a large scale fire or other emergency. Consideration must also be given to the elevated BART tracks that dissect the City that are out of reach of our ground ladders in the event of a transit emergency and the potential for additional high density housing projects The El Cerrito Fire Department also participates in the West Contra Costa County Technical Rescue Program, developed due to the lack of specialized rescue capabilities in West Contra Costa County. The new aerial apparatus is capable of handling a number of different types of rescues which are not possible with the current aerial, including low and high angle rope rescues, cribbing and shoring operations. It also features a full set of hydraulic rescue tools for facilitating any extrication needs. For the past three years, the Fire Department has been submitting applications for grants through FEMA. On June 26, 2013, the Fire Department was notified that Grant EMW-2012-FV-00394 for an aerial ladder truck was approved for a total fund amount of $951,562 of which the City would be responsible for a 10% match of $95,156. Time is critical with the grant process in that delivery is required within 365 days of grant award. In an effort to meet these time requirements and reduce the cost of procurement and to meet the criteria and objectives set by the use of this apparatus, the Fire Department is recommending that approval be based on a cooperative purchase that was recently completed by the Novato Fire Protection District (NFPD). NFPD, openly and competitively requested bids for a similar unit and awarded the purchase to Hi-Tech E.V.S. as being the lowest and most responsible bidder. NFPD approved a purchase contract that allowed other governmental agencies to “tag on” to their purchase. The purchase of this aerial ladder truck will not only replace the existing apparatus, but will increase the capabilities and options in providing service to the City and surrounding communities. In the event of a major incident, it will serve as the platform for any large scale rescue operations for the next 20 years. ---PAGE BREAK--- Agenda Item No. 7(A) Purchase of the truck will also eliminate any monies that would have been spent on expensive repairs to maintain the use and safety of the older truck. FINANCIAL CONSIDERATIONS No appropriations were made during the fiscal year 2013/14 budget process for the purchase of the ladder truck due to the fact that it was a competitive grant process and the grant had not yet been awarded. FEMA has awarded the City a grant for $856,406 with a City match of $95,156. The match will be funded through a $31,718 contribution from the Kensington Fire Protection District (KFPD) for the services provided by the Fire Department. TheEl Cerrito portion of $63,438 will be funded through an appropriation from General Fund reserves or any available savings achieved during this fiscal year. This amount is equal to approximately 2% of projected General Fund reserves. LEGAL CONSIDERATIONS Approving this action would affect a cooperative "Tag On Order" purchase based on the competitive bid process by the Novato Fire Protection District. By utilizing the cooperative purchase, the City will save the costs of developing specifications, requesting proposals and completing a analysis of bid results. This will ensure that the purchasing process is completed within the time frame required by FEMA. Reviewed by: Scott Hanin, City Manager Attachments: 1. Proposed Resolution 2. Proposal for Purchase of Apparatus 3. Contract for Purchase of Apparatus 4. Novato Fire Protection District's Invitation for Bid 5. Novato Fire Protection District Bid Results 6. Novato Fire Protection District Purchase Order 7. Chassis Specifications 8. Body & Aerial Specifications Page 3 ---PAGE BREAK--- Agenda Item No. 7(A) Attachment 1 RESOLUTION 2013–XX RESOLUTION OF THE CITY COUNCIL OF THE CITY OF EL CERRITO AUTHORIZING THE CITY MANAGER TO ACCEPT $856,406 IN GRANT FUNDS FROM THE FEDERAL EMERGENCY MANAGEMENT AGENCY AND APPROPRIATE BOTH THE $856,406 IN GRANT FUNDS AND $95,156 IN MATCHING FUNDS AND EXECUTE A CONTRACT WITH HI-TECH EMERGENCY VEHICLE SERVICS FOR THE ACQUISITION OF A REPLACEMENT 103’ AERIAL FIRE TRUCK THROUGH A COOPERATIVE PURCHASE PROGRAM WHEREAS, the Fire Department has established a program to replace fire apparatus after 20 years; and WHEREAS, the City Council of the City of El Cerrito recognizes the need to replace a 23 year old aerial ladder truck that was purchased used from the City of Richmond in 2008 to replace a 30 year old aerial ladder; and WHEREAS, the Fire Department applied and on June 26, 2013 was awarded an Assistance to Firefighter Grant (AFG) through the Federal Emergency Management Agency (FEMA) and Department of Homeland Security (DHS) for the amount of $951,562 of which the City shall be responsible to match 10% ($95,156) of the total grant; and WHEREAS, the $95,156 in matching funds will be provided by the Kensington Fire Protection District ($31,718) and an allocation of $63,438 from General Fund reserves. WHEREAS, the Fire Department has compiled a detailed set of specifications which meets the needs of the community and is compatible to current front line equipment; and WHEREAS, since 1995, the Fire Department and the Kensington Fire Protection District (KFPD) have purchased all of their fire apparatus from Hi-Tech Emergency Vehicle Services (“Hi- Tech EVS”); and WHEREAS, the price negotiated with Hi-Tech EVS for this truck was determined to be competitive with its prior competitively bid equipment and utilizing the Assistance to Firefighters Grant, this provided the greatest opportunity, cost and flexibility and most efficient delivery to the City. NOW THEREFORE, BE IT RESOLVED that the City Council of the City of El Cerrito authorizes the City Manager to accept the FEMA grant, appropriate $951,156 of which $856,406 will be received through the FEMA grant, a $31,718 contribution by the Kensington Fire Protection District and the remaining $63,438 in matching funds from the unrestricted General Fund balance and execute a contract for the purchase of a replacement 103’ aerial ladder truck to Hi-Tech EVS and associated documentation. BE IT FURTHER RESOLVED that the Fire Department is authorized to proceed with the purchase of this equipment due to its unique nature as allowed under the City’s purchasing guidelines. I CERTIFY that at the regular meeting on September 17, 2013, the El Cerrito City Council passed this resolution by the following vote: AYES: COUNCIL MEMBERS: ---PAGE BREAK--- Agenda Item No. 7(A) Attachment 1 NOES: COUNCIL MEMBERS: ABSENT: COUNCIL MEMBERS: IN WITNESS of this action, I sign this document and affix the corporate seal of the City of El Cerrito on September 17, 2013. Cheryl Morse, City Clerk APPROVED: Greg Lyman, Mayor ---PAGE BREAK--- Agenda Item No. 7(A) Attachment 2 ---PAGE BREAK--- HI-TECH CONTRACT 1 HI-TECH E.V.S., Inc. 444 W. GREGER ST. • OAKDALE, CA 95361 • (209) 847-3042 • FAX (209) 847-2110 HI-TECH EMERGENCY VEHICLE SERVICE, INC. FIRE APPARATUS CONTRACT THIS AGREEMENT is made between HI-TECH EMERGENCY VEHICLE SERVICE, INC. a fire apparatus operation, (Company) and El Cerrito Fire Department, El Cerrito, California, (Buyer). 1. ACCEPTANCE: Company agrees to sell and the Buyer agrees to purchase the fire apparatus and equipment (Apparatus) per Hi-Tech Emergency Vehicle Service proposal letters dated August 16, 2013. DELIVERY SCHEDULE: The Apparatus shall be delivered and made ready for acceptance, F.O.B. El Cerrito, CA, no later than June 25, 2014. Delays in manufacturing processes resulting from Buyer mandated changes, Buyer decision processes and Buyer approval processes shall extend the delivery date in direct proportion to the number of days associated with completing the processes and changes. 2. PRICE: Buyer shall pay as purchase price for the apparatus the sum of Nine Hundred Fifty- one Thousand, Five Hundred Sixty-two & 00/100 Dollars. Said purchase price is as follows: 1. Spartan ERV 103’ Rear Mount Aerial With 750 lb. Tip Load Capacity, ...$869,006.00 2. Sales Tax @ 9.50%, + 82,556.00 3. Grand Total, FOB Destination, Any and all applicable taxes not specifically noted above will be paid by the Buyer directly, or will be added to the purchase price and paid by the Company. If Buyer claims exemption from any tax, Buyer agrees to furnish applicable exemption certificate and to save Company harmless from any such tax, interest or penalty, which may at any time, be assessed against the Company. 3. TERMS OF PAYMENT: Terms of payment shall be as follows: Thirty (30) days after delivery and acceptance of completed apparatus. Prior to acceptance, Buyer shall inspect for changes to the apparatus. If damage is found, Company will perform repairs prior to acceptance. 4. CONTINGENCIES: Company shall have no liability to Buyer for any loss or damage arising directly or indirectly from any delay in delivery due to strikes, inability to obtain materials, fires, accidents, or any other cause beyond the Company’s control. ---PAGE BREAK--- HI-TECH CONTRACT 2 5. WARRANTY: Company warrants to replace and install at their facililty in Oakdale, CA, any and all parts where breakage or defects are found to be due to defective material or poor workmanship. The guarantee for parts and service shall be a period of two years from the date of acceptance at no cost to the Buyer, including freight and labor. Transportation to and from the repair facility is the responsibility of the Company. Individual component warranties other than two years shall be warranted per the individual manufacturer’s warranty. Warranty does not apply to minor wear components such as lights, globes, belts, tires et cetera. 6. CANCELLATION: This contract is subject to cancellation by Buyer only upon payment to company of reasonable cancellation charges, which shall take into account expenses already incurred and commitments made by Company and Company’s anticipated profit. In no instances shall these charges be less than 10% of the purchase price. 7. ENTIRE AGREEMENT AND AMENDMENTS: This agreement, including its appendices, embodies the entire understanding between the parties relating to the subject matter contained herein and merges all prior discussions and agreements between them. No agent or representative of the Company has authority to make any representations, statements, warranties or agreements not herein expressed and all modifications of this agreement, including the appendices, must be in writing and signed by an authorized representative of each of the parties hereto. 8. SEVERABILITY: If any part herein is contrary to, prohibited by, or deemed invalid under applicable laws or regulations, such provisions shall be deemed inapplicable and deemed omitted to the extent so as to be contrary, prohibited or invalid, but remainder shall not be invalidated and shall be given effect so far as possible. 9. LIQUIDATED DAMAGES: Company understands and agrees that delivery and acceptance of the Spartan ERV 103’ Rear Mount Aerial With 750 lb. Tip Load Capacity on, or before June 25, 2014, is of utmost importance the Buyer. Notwithstanding any delay in delivery due to strikes, inability to obtain materials, fires, accidents, or any other cause beyond the Company’s control, Company agrees Buyer may recover $100.00 (One Hundred & 00/100 Dollars) per day for each day of delivery beyond June 25, 2014. IN WITNESS WHEREOF, Buyer and Company have caused this contract to be executed by their duly authorized representatives this day of , 2013. BUYER’S REGISTERED NAME: BY TITLE NAME ---PAGE BREAK--- HI-TECH CONTRACT 3 BY TITLE NAME This proposal and contract is not a valid and binding obligation until accepted, dated and approved by Company (HI-TECH EMERGENCY VEHICLE SERVICE, INC.) as provided for below: ACCEPTED AND APPROVED BY TITLE NAME DATE ---PAGE BREAK--- NOVATO FIRE DISTRICT INVITATION FOR BID NO. 2012-02 ONE TRACTOR DRAWN AERIAL LADDER TRUCK THE NOVATO FIRE DISTRICT DESIRES TO PURCHASE ONE VEHICLE PER THE WRITTEN SPECIFICATIONS AS DESCRIBED IN THIS INVITATION FOR BID. INTERESTED BIDDERS ARE REQUIRED TO RETURN ALL OF THE BID FORMS AS PART OF THEIR SUBMITTED BID. BID PACKAGES SHALL BE RECEIVED UNTIL FRIDAY, JULY 6, 2012 AT 11:00 AM PACIFIC TIME, AT THE NOVATO FIRE DISTRICT HEADQUARTERS, 95 ROWLAND WAY, NOVATO, CA 94945. ANY BIDDER WHO WISHES HIS BID TO BE CONSIDERED IS RESPONSIBLE FOR MAKING CERTAIN THAT HIS BID IS RECEIVED AT THE FIRE DISTRICT HEADQUARTERS BY THE PROPER TIME. NO ORAL TELEGRAPHIC, ELECTRONIC, FACSIMILE, OR TELEPHONIC BIDS WILL BE CONSIDERED UNLESS SPECIFIED. BIDS RECEIVED AFTER THE SCHEDULED SUBMITTAL DEADLINE WILL BE RETURNED UNOPENED. COPIES OF THIS INVITATION FOR BID ARE AVAILABLE BY CONTACTING THE FIRE DISTRICT AT (415) 878-2690. Agenda Item No. 7(A) Attachment 4 ---PAGE BREAK--- TABLE OF CONTENTS PAGE GENERAL 3 GENERAL INSTRUCTIONS TO 4 TERMS AND CONDITIONS . 12 SPECIAL 16 BIDSCHEDULE 18 19 BID DOCUMENTS TO BE 20 ATTACHMENTS A - LOCAL BUSINESS PREFERENCE CERTIFICATION FORM B - TRACTOR DRAWN AERIAL - SPECIFICATIONS AND REQUIREMENTS C - EXCEPTIONS TO SPECIFICATIONS D- REFERENCES GENERAL PROVISIONS 2 ---PAGE BREAK--- 1.0 Purpose The intent of this Invitation for Bid is to purchase a total of one Tractor Drawn Aerial Ladder Truck based upon the Specifications contained herein. The lowest responsible and responsive bidder will be awarded a contract. 2.0 competition Intended It is the District's intent that this Invitation for Bid (IFB) permits competition. It shall be the bidder's responsibility to advise the District in writing, if any language, requirement, specification, etc., or any combination thereof, inadvertently restricts or limits the requirements stated in the IFB to a single source. Such notification must be received by the District or appointed designee not later than fifteen (15) days prior to the date set for bids to close. 3.0 Discrepancies Should the bidder find discrepancies in the plans and/or specifications, or be in doubt as to the meaning or intent of any part thereof, the bidder shall request clarification from the District in writing, not later than ten (10) working days prior to the bid opening. Any changes to the IFB that result from such a clarification request, will be communicated through a written addendum and will be posted on the District's home page at http:J/www.novatofire.orq Failure to request such a clarification is a waiver of any claim by the bidder for additional expenses because its interpretation was different than the District's. END OF GENERAL PROVISIONS 3 ---PAGE BREAK--- 5.0 INSTRUCTIONS TO BIDDER 5.1 Responsible Parties Representing the Novato Fire District in all matters regarding the bid package shall be Battalion Chief Jeff Veliquette at [PHONE REDACTED]. Please direct all matters or questions regarding the specifications by e-mail. Send all inquiries to: Jeff Veliquette Novato Fire Protection District 95 Rowland Way Novato, CA 94945 jveliguettenovatofire. org 5.2 Submission of Bids Sealed bids shall be received at the Novato Fire District headquarters, 95 Rowland Way, Novato, CA 94945 BEFORE the hour of 11:00 AM (Pacific Time), on Friday, July 8, 2012. Bids must be submitted on the form(s) provided with this bid package. All items shall be filled in and the signatures of all persons signing shall be written and printed in longhand. All bids submitted must have "Offer" (Page 19) completed, dated, with firm's name and signed by a duly authorized officer of the firm. Bids not submitted on the form(s) provided may not be considered by the Novato Fire District. All bids shall be submitted in a sealed envelope, box, or appropriate package and clearly identified on the outside to read the name and address of the bidder, the subject of the bid, the Invitation for Bid number, and the bid submittal deadline. Mail or deliver to Novato Fire District 95 Rowland Way Novato, California 94945 Bid No. 2012-02 Please submit one original signature hard copy to be signed in blue ink (original copy marked as such) and one additional hard copy. 5.3 Bid Submittal Deadline Bids will be considered late when the official time clock reads 11:00 AM (Pacific Time), on Friday, July 6, 2012, and returned to the bidder unopened. Without law or policy to the contrary, if the bidder took reasonable steps to submit the bid in due time, and failure of the bid to be on hand at the time of closing was not the result of negligence or other fault of the bidder, but was the result of negligence by the District, the District reserves the right to accept such bid. 5.4 Opening of Bid Bids are opened publicly in the Cavallero Conference Room at the Novato Fire District headquarters, 95 Rowland Way, Novato, CA 94945. Interested parties are invited to attend the bid opening. All bids, 4 ---PAGE BREAK--- irrespective of irregularities or informalities, will be opened and publicly read aloud at the time announced for the opening of bids. 5.5 Late Bids LATE bids shall be returned to bidder UNOPENED. 5.6 Informed Bidders Before submitting bid, bidders must fully inform themselves of the conditions, requirements and Specifications of the work or materials to be furnished. Failure to do so will be at the bidder's own risk. It is the responsibility of the bidder to carefully and thoroughly examine and be familiar with legal and procedural documents, general conditions, all forms, Specifications, terms and conditions, addenda (If any), herein referred to as Contract documents. Contractor shall satisfy himself as to the character, quantity, and quality of work to be performed and materials, labor, supervision, equipment and appurtenances necessary to perform the work as specified by the Contract documents. The failure or neglect of the Contractor to examine the documents shall in no way relieve him from any obligations with respect to the solicitation or Contract. The submission of a bid shall constitute an acknowledgment upon which the Novato Fire District may rely that the vendor has thoroughly examined and is familiar with the Contract documents. The failure or neglect of a vendor to receive or examine any of the documents shall in no way relieve him from any obligations with respect to this invitation for Bid. No claim will be allowed for additional compensation that is based upon a lack of knowledge of any solicitation document. 5.7 Questions and inquiries Prices, questions and inquiries, both verbal and written, will be accepted from any and all bidders. Battalion Chief Jeff Veliquette is the sole point of contact for this solicitation unless otherwise instructed herein. Unauthorized contact with other Novato Fire District staff regarding the IFS may result In the disqualification of the bidder. inquiries pertaining to the Invitation for Bid must give the IFB number, title, and acceptance date. Material questions will be answered in writing with an Addendum provided; however, that all questions are received at least ten (10) days in advance of the bid opening date. It is the responsibility of all bidders to ensure that they have received all Addendums. Addendums will be posted on the District's home page at: hftp:/twww.novatofi re.org 5.8 Addenda Any changes, additions, deletions or clarifications to this bid package, including the general provisions, instructions to bidder, terms and conditions, special requirements and Scope of Services shall be made by written addendum to the Invitation for Bid. Such addendum shall be issued by the Novato Fire District and will be made available to all prospective bidders in possession of the bid package. Addenda issued within five calendar days of the bid opening date/time could be cause for extension of the opening date, If so determined by the District, in order to allow prospective bidders sufficient time to prepare their bids. 5.9 PrIces, Notations, and Mistakes All prices and notations must be in ink or typewritten. Mistakes may be crossed out and corrections typed or printed adjacent to the mistake and initialed in blue ink by the person who signs the bid. Prices shall be stated in dollars and quotations made separately on each item. Where there is a conflict between words and figures, words Will govern. ---PAGE BREAK--- 5.10 Correction or Withdrawal of Bids and Cancellation of Awards Under Competitive Sealed Bidding Correction or withdrawal of inadvertently erroneous bids before or after award, or cancellation of awards or Contracts based on such bid mistakes, may be permitted at the District's discretion. After bid opening, no changes in bid prices or other provisions of bids prejudicial to the interest of the District or fair competition shall be permitted. Except as otherwise provided by regulation, all decisions to permit the correction or withdrawal of bids, or to cancel awards or Contracts based on bid mistakes, shall be supported by a written determination made by the District. No bid may be withdrawn when the result would be to award the Contract on another bid of the same bidder or of another bidder in which the ownership of the withdrawing bidder is more than five percent if a bid is withdrawn, the lowest responsive and responsible remaining bid shall be deemed to be the low bid. The District, the Using agency, or a designee of such, denies the withdrawal of a bid, he shall notify the bidder in writing stating the reasons for his decision. 5.11 Terms of the Offer Acceptance of bidder's offer shall be limited to the terms herein unless expressly agreed in writing by the District. Bidders offering terms other than those shown herein will be declared non-responsive and will not be considered. 5.12 Pricing Prices quoted shall be firm and fixed through the award of the purchase order and final acceptance of the one Tractor Drawn Aerial Ladder Truck by the Novato Fire District. The Novato Fire District will be responsible for processing required documents with the California State DMV. The Novato Fire District is exempt from DMV registration fees. When applicable, total amount quoted shall be F.O.B. Novato, CA, including all freight and/or delivery charges and 8.5% Novato, CA sales tax. 5.13 Basis for Award Award of bid, if bid is awarded, shall be made by the Novato Fire District to the lowest responsive and responsible bidder who meets the provisions and specifications of this Invitation for Bid. The Novato Fire District reserves the right to award the bid in the best interests of the District, to award for all items specified, groups of items, or individual items. The Novato Fire District reserves the right to waive any informalities and minor irregularities in the bids. Award of bid shall be indicated by receipt of the official Novato Fire District purchase order. The District reserves the right to make one or more awards under this IFB. Contract award(s) will be made to the lowest responsive and responsible bidders(s) starting with the low bid followed by the second low bid, etc. ---PAGE BREAK--- 5.14 Change Orders The Novato Fire District may at any time, without notice to any sureties, by written change order, make any change in the work specified in the resulting Contract, including but not limited to changes: 1. in the terms and conditions of the Contract 2. in the written Scope of Services. NO ORDER, STATEMENT OR CONDUCT, WRITTEN OR ORAL, SHALL BE TREATED AS A CHANGE ORDER UNLESS IN WRITING AND SIGNED BY BOTH PARTIES. 5.15 Governing Laws This Invitation for Bid and the resulting contract shall be governed by all applicable federal, state, and local laws, codes, ordinances, and regulations including, but not limited to, those promulgated by CAL-OSHA, FED-OSHA, EPA, EEOC, DFEH, the California State Department of Health Services, and the Environmental Health Department. This contract shall be in accordance with the substantive and procedural laws of the State of California, County of Mann. 5.16 Unit Price Bid unit price on quantity specified, extend and show total. In case of errors in extension, unit prices shall govern - 5.17 Quotations to be F.O.B. IestInatIon - Freight Prepaid and Allowed Any goods to be delivered to a Fire District location shall be coordinated with the Contract Administrator prior to delivery. Such goods shall be delivered F.O.B. Destination, freight prepaid, and allowed. COD deliveries shall be denied. The cost of freight, insurance, and all other delivery related costs shall be included in the cost of performing the work proposed in the price proposal. 5.18 Subcontractors All bidders shall include a list of all subcontractors with their bid. The District reserves the right to reject the successful bidder's selection of subcontractors for good cause. If a subcontractor is rejected, the bidder may replace that subcontractor with another subcontractor subject to the approval of the District. Any such replacement shall be at no additional expense to the District nor shall it result in an extension of time without the District's approval. 5.19 Delivery Delivery of the one Tractor Drawn Aerial Ladder Truck vehicle, including all equipment and accessories, delivery of manuals, and other required documentation, shall be made to the Novato Fire District within thirty (300) calendar days after issuance of the Novato Fire District Purchase Order. Delivery shall be made F.O.B. Novato Fire District, all freight and/or delivery charges included, to the following location: 7 ---PAGE BREAK--- Novato Fire District Fleet Maintenance 450 Atherton Avenue Novato, CA 94945 Attn: Battalion Chief Jeff Veliquette Phone: [PHONE REDACTED] 5.20 Documentation and Certification Vendor shall provide Novato Fire District with all original certifications, warranty documents, etc., as specified herein, with the one Tractor Drawn Aerial Ladder Truck: A. Mfgr. Statement of Origin B. Ownership/Title Documents C. Original Bill of Sale ****Within two weeks after receipt of the purchase order, the vendor shall submit the "Build Sheet" or similar documentation showing the specifications, list of options, etc. of the one Tractor Drawn Aerial Ladder Truck vehicle as ordered from the factory/manufacturer. 5.21 Rights of District The District reserves the right to reject all or any part of any bid, waive informalities, and award the contract to the lowest responsive and responsible bidder to best service the interest of the District. 5.22 Prohibition as Subcontractors under Competitive Sealed Bidding No bidder who is permitted to withdraw a bid shall, for compensation, supply any material or labor to or perform any subcontract or other work agreement for the person or firm to whom the contract is awarded or otherwise benefit, directly or indirectly, from the performance of the project for which the withdrawn bid was submitted. 5.23 Local Business Preference In accordance with NOVATO FIRE DISTRICT Policy 1-IX-20; whenever the NOVATO FIRE DISTRICT acquires services or supplies by purchase or contract, the District in evaluating the price or bid, shall award a five percent preference on the price submitted by a local Novato Fire District business. All respondents must certify they meet the definition of local business. (See Attachment A, Page 25, "Local Business Preference Certification Form"). The Local Preference Certification form must be completed and returned with your bid response if you are claiming the 5% preference. 5.25 Cooperative Agreement M ---PAGE BREAK--- Agreement may be used by other governmental agencies, school districts, and special districts upon mutual consent of both parties. The bidder shall provide firm fixed pricing for all items or services, as specified herein, and allow agencies to purchase said goods or services at any time during the effective period of the resulting Novato Fire District contract. 5.26 Acknowledgement of Contract By submitting a bid, the bidder acknowledges that it understands and agrees to the Contract Term and Conditions. 5.27 W-9 Form Required Each bidder shall submit a completed W-9 form with their bid. In the event of contract award, this information is required in order to issue payments to your firm. 5.28 Independent Bidder The bidder agrees and certifies that they or any of their agents, servants, or employees are not an agent or employee of the Novato Fire District. The bidder is an independent solely responsible for bidder's acts. The resulting Contract shall not be construed as an agreement for employment with the District. 5.29 Non-AoDropriation of Funds The Novato Fire District warrants that It has funds available to remit payments on the resulting District Contract at the time the Contract is executed. Should appropriated funds during the term of the Contract become unavailable for the purpose of the Contract, the District may cancel the Contract by providing the bidder with written notice. Such notice shall release both the District and bidder from all obligations under the Contract, and bidder shall refund the District the balance of any advance payment made for orders of goods and/or services which are outstanding or which have not been received by the District. 5.30 Final Accegtance Final acceptance shall be made by the Novato Fire District at the delivery location described herein. Final acceptance shall consist of delivery of all items specified herein and satisfactory inspection by the Novato Fire District. 5.31 Invoicing and Payment Vendor shall submit an invoice in duplicate for the one Tractor Drawn Aerial Ladder Truck vehicle to the following address: Novato Fire District 95 Rowland Way Novato, CA 94945 Ref: P0 # Payment by the Novato Fire District to Vendor shall be made in full, with no partial payments allowed, within thirty (30) calendar days after final acceptance of the one Tractor Drawn Aerial Ladder Truck, including receipt of the specified manuals, specified certifications, and receipt of a correct invoice. ---PAGE BREAK--- Page 1 of I Dan Burch From: Dan Burch [[EMAIL REDACTED] ] Sent: 2012-07-06 12:31 To: Dan Marchione; Ben Ruthman; 'Bezemer, Larry 'Mastro battista, Tony 'Salmi, Jim A. Cc: '[EMAIL REDACTED] *Mike Shea'; 'tommy11966aolcom' Subject: Novato TDA Quiller Bid Results Things are looking good - 1. Hi-Tech/SERV $1,071,697.23 2. KME $1,079,119.49 (+$7,422,26) 3. Pierce $1,185,662.89 (+$113,965.66) Board set to award on Wed., 7/11. ban Burch Sales Coordinator Hi-Tech Emergency Vehicle Service, Inc. 444 West Greger Street Oakdale, CA 95361 [PHONE REDACTED] (Office) [PHONE REDACTED] (Fax) 2012-07-06 Agenda Item No. 7(A) Attachment 5 ---PAGE BREAK--- PURCHASE ORDER NOVATO FIRE PROTECTION DISTRICT 95 Rowland Way • NOVATO, CA 94945 PhONE: [PHONE REDACTED] • FAX: [PHONE REDACTED] To i-i r L114 W. 4 'T iA:, 6A ici DIV: ACCT: AMT: Dlv: ACCT:__._ AMT:__ DIV: ACCT: AMT: DIV: ACCT: AMT: - Dlv: - ACCT: AMT: DIV: ACCT: AMT- SHIP TO NOVATO FIRE PROTEC110N DISTRICT 450 Atherton Ave. / 95 Rowland Blvd. Novato, CA 94945 DATE DELIVERY DATE SHIP VIA F.O.B. TERMS PURCHASE ORDER NO. 0841 QUANTITY DESCRIPTiON PRICE AMOUNT W1ce-n' Lb_ 1gkQ- I NL)'JJ - 2 7A6 RIZ- JP. . TAX SHIPPING TOTAL Agenda Item No. 7(A) Attachment 6 ---PAGE BREAK--- Novato Fire District Board of Directors Agenda for the Meeting of July 11, 2012 • 4 Time: 6:00 p.m. Location: Fire Station 61, 2" d Floor 7025 Redwood Blvd. Novato The board meeting agenda and all supporting documents are available for public review at 95 Rowland Way. Noato, CA, 72 hours in advance of a scheduled board meeting A fee will be charged fox additional copies of board meenng documents District facilities and meetings comply with the Americans with Disabilities Act If special accommodations are needed, please contact the District Executive Assistant as soon as po&sible, but at least two lavs pnor to the meeting ROLL CALL President Jim G alli* Director Brad Beedle Director Farhad Mansourian Director Tomas Kaselionis+ Director Lj Silverman *President Jim Galli teleconference from 1004 Sir Francis Drake Blvd., Kentfield, CA 94904 +Director Tomas Kaselionis teleconference from Lower 9th Ward Village, 1001 Charbonnet Street, New Orleans, Louisiana 70117 OPEN TIME FOR PUBLIC EXPRESSION (Please observe a three minute time limit.) Fhm is an opportunity fat any rnembei of the public to briefly addxess the Dist jet Boaxd on any matter that does not appeai on this agenda. Items that appeaz tow an-ant a more presentation or Board consideration will be placed on the agenda fox discussion at a fuiure meeting PRESENTATION Dan Horn. Finance Director will nresent the Comurehensive Annual Financial Report (CAFR Award Dan Horn, Finance Director will present the (CAFR) Award to the Board of Directors. The Certificate of Achievement for Excellence in Financial Reporting has been awarded to the Novato Fire Protection District by the Government Finance Officers Association of the United States and Canada. The Certificate of Achievement is the highest of recognition in the area of governmental accounting and financial reporting, and its attainment represents a significant accomplishment by a government agency and its management. There are approximately 432 California agencies that receive this award (3,751 nationwide). Thirty-seven of the California agencies are special districts. The Novato Fire District, San Ramon Valley Fire District, and the Orange County Fire Authority arc the only three fire districts in California to have achieved this award. The Finance Division will be recognized for achieving their 4th Comprehensive Annual Financial Report (CAFR) Award. Agenda reviewed and approsed by President Galli Agenda - 7/11/12 on July 5, 2012 Page 1 ---PAGE BREAK--- BREAK AND REFRESHMENTS-15 MINUTES DIRECTOR MATTERS Directors may report on then activities and meetings President to report to the Board on the Foundation. CHIEF'S REPORT The Fire Chief will report on the District business activities and operations Chief Revere to report to the Board on MERA. Moving beyond "Special Needs:" Bill Tyler, Battalion Chief will report to the Board of Directors on NFDs participation in the June 19, 2012, Mann Disaster Readiness Conference. APPROVAL OF MINUTES 1. Board Meeting of June 6, 2012 2. Special Board Meeting of June 20, 2012 3. Board Workshop of June 22, 2012 CONSENT CALENDAR ITEMS These items can be acted on in one consolidated motion or may be remo\ed fiom the Consent Calendar and separately consideicd at the request of any person 1. Operations Division Report, May 2012 2. EMS Division Report, May 2012 3. Training Division Report, May 2012 4. Fire Loss Management Division Report, May 2012 5. Organizational Resources Division Report, May 2012 6. Human Resource Report, May 2012 7. Advancement of Employment Status -Reserve Firefighters to level 2: Arthur Bowlds, Richard Godoy, Ryan Hamilton, Tristan Keady, David Lopes, Jonathan Lucchessi, Don Noble, and Jason Zanoni 8. Advancement of Employment Status- Gretchen Felciano, Administrative Assistant II Agenda— 7/11/12 Page 2 ---PAGE BREAK--- WRIUEN COMMUNICATIONS Staff will read conespondence received from District citizens and other parties NEW BUSINESS 1. 2012 1st Quarter Work Plan Results Board approval is requested to accept and file the 2012 1St Quarter Work Plan. 2. Invitation for Bid: Station 64 Temporary Fire Station Construction Board approval is requested to open the invitation for bid period for the Station 64 temporary fire station construction. The bid period will commence on July 16, 2012 and close at 2:00 p.m. on August 7, 2012. 3. Ladder Truck Purchase-Bid Award Board approval is requested to accept the lowest responsible bid from Ili-Tech EVS to purchase one tractor-drawn ladder truck as per IFB 2012-02 in the amount of $1,071,697.23 and to direct the Fire Chief to sign purchase contract. PRESENTATION Dan Horn, Finance Director will make a presentation to the Board of Directors on the re- financing of 95 Rowland Way, Novato, CA. 4. Re-finance of 95 Rowland Way Loan Board approval is requested to select a lender and loan option, and to authorize the Fire Chief to execute the loan documents. 5. CSDA Leadership Academy August gth and 9th Board approval is requested for Director Tomas Kaselionis to attend the CSDA Leadership Academy August 8th and 9th, Pleasanton, CA. COMMITTEE REPORTS Lhtectois may report on committee activities and meetings 1. Facilities Capital Improvement Committee (President Galli and Director Beedle) a. Station 64 Update 2. Finance Committee (Director Mansourian and Director Silverman) FINANCIAL REPORTS 1. Receipts and Disbursements May 2012 Agenda 7/11/12 Page 3 ---PAGE BREAK--- 2. Financial Report, May 2012 INFORMATION Items of a general nature that the staff wishes to bring to the attention of the Board 1. Customer Satisfaction Survey Report, May 2012 ADJOURNMENT Agenda 7/11/12 Page 4 ---PAGE BREAK--- Gladiator Hi-Tech E.V.S. 444 West Greger St. Oakdale, CA 95361 Prepared By : DAN BURCH [PHONE REDACTED] [EMAIL REDACTED] Prepared For : BATT. CHIEF MICHAEL PIGONI EL CERRITO FD Wednesday, July 10, 2013 1:04:16 PM EST Agenda Item No. 7(A) Attachment 7 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 2 of 81 Table of Contents Quotation 3 Specification 14 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 3 of 81 Quotation Description Qty. VEHICLE S 0100-012 MODEL Gladiator 1 O 8012-111 CUSTOMERS / OEMS Spartan ERV (CMF1000) 1 S 8011-014 MODEL YEAR Model Year - 2014 1 S 8001-001 COUNTRY OF SERVICE Country of Service United States Of America 1 O 8006-011 APPARATUS TYPE Apparatus Type Rear Mount Quint 1 S 8008-001 VEHICLE TYPE Vehicle Type Straight Truck 1 O 0104-003 AXLE CONFIGURATION Axle Configuration 6x4 (Rear Tandem Axle Drive Only) 1 O 0101-016 GROSS AXLE WEIGHT RATINGS FRONT GAWR Front 23000# 1 O 0102-011 GROSS AXLE WEIGHT RATINGS REAR GAWR Rear 54000# 1 O 8010-002 PUMP PROVISION Pump Provision Driveline Midship 1 CAB O 1000-064 CAB STYLE Cab Style EMFD 5" Raised Roof 1 O 8101-103 OCCUPANT PROTECTION Occupant Protection Advanced Protection System 1 S 1501-002 CAB FRONT FASCIA Cab Frt Fascia Classic 1 S 1518-013 FRONT GRILLE Cab Frt Grille Classic Styled 1 S 1551-002 CAB UNDERCOAT Cab Undercoat 1 S 1552-002 CAB SIDE DRIP RAIL Cab Side Drip Rail 1 O 1521-002 CAB PAINT EXTERIOR Cab Paint Exterior Two Tone 1 S 1533-001 CAB PAINT MANUFACTURER Cab Paint Manufacturer PPG 1 S 1522-001 CAB PAINT PRIMARY/LOWER COLOR Cab Paint Primary/Lower Color No Selection/TBD 1 O 1523-002 CAB PAINT SECONDARY/UPPER COLOR Cab Paint Secondary/Upper Color No Selection/TBD 1 O 1524-002 CAB PAINT EXTERIOR BREAKLINE Cab Paint Exterior Breakline Classic 1 O 1515-005 CAB PAINT PINSTRIPE Cab Paint Pinstripe 1/2" Black Temporary 1 S 8013-025 CAB PAINT WARRANTY Cab Paint Warranty 2014 (10) Year/100,000 Miles 1 O 1334-030 CAB PAINT INTERIOR Cab Paint Int Spar-Liner Blk 1 O 1005-001 CAB ENTRY DOORS Cab Entry Doors 1 S 1101-001 CAB ENTRY DOOR TYPE Cab Entry Door Type Full Length 1 S 8004-015 CAB STRUCTURAL WARRANTY Cab Structural Warranty 2014 (10) Year/100,000 Miles 1 S 9001-006 CAB TEST INFORMATION Cab Test Information Crash Test ECE-R29/SAE J2420/SAE J2422 1 ELECTRICAL POWER DISTRIBUTION O 5000-002 ELECTRICAL SYSTEM Elec System 12V DC MUX 1 O 5005-201 MULTIPLEX DISPLAY MUX Display Weldon Vista L/R Sw Pnl 1 O 5622-003 DATA RECORDING SYSTEM Data Recording Sys Vehicle Data Weldon MUX 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 4 of 81 S 5031-003 ACCESSORY POWER Accessory Pwr & Gnd Stud 40A Batt Dir & 15A Ign Sw 1 O 5030-048 AUXILIARY ACCESSORY POWER Aux Acc Pwr 10 Fuse Pnl Bhd Off Seat w/40A Fuse Batt Dir 1 S 5011-001 EXTERIOR ELECTRICAL TERMINAL COATING Exterior Electrical Terminal Coating Spray On Plasti Dip 1 ENGINE O 1701-152 ENGINE Engine Diesel 550HP Cummins ISX15 - EPA 2013 1 S 1329-002 CAB ENGINE TUNNEL Cab Engine Tunnel Large 1 S 1731-002 DIESEL PARTICULATE FILTER CONTROLS DPF Ctrl Regeneration Sw & Inhibit Sw 1 O 1718-004 ENGINE PROGRAMMING HIGH IDLE SPEED Engine Programming High Idle Speed 1200 RPM 1 O 1719-005 ENGINE HIGH IDLE CONTROL Engine High Idle Ctrl Manual and Automatic w/V-MUX 1 S 1710-001 ENGINE PROGRAMMING ROAD SPEED GOVERNOR Engine Programming Road Speed Governor Enabled 1 O 1713-010 AUXILIARY ENGINE BRAKE Aux Engine Brake Compression Brake w/VG Turbo 1 O 1708-007 AUXILIARY ENGINE BRAKE CONTROL Aux Engine Brake Ctrl Off/Low/High MUX 1 S 1720-003 ELECTRONIC ENGINE OIL LEVEL INDICATOR Elec Engine Oil Level Indicator 1 O 1715-008 FLUID FILLS Fluid Fills Under Cab 1 S 1735-001 ENGINE DRAIN PLUG Engine Drain Plug 1 S 8002-001 ENGINE WARRANTY Engine Warranty Cummins Year/100,000 Miles 1 O 1706-011 REMOTE THROTTLE CONTROL Rmt Throttle Ctrl PSG Fire Research In Control 400 1 O 1707-030 REMOTE THROTTLE HARNESS Rmt Throttle Harness PSG Fire In Control 300/400 Top Mnt 1 S 1721-001 ENGINE PROGRAMMING REMOTE THROTTLE Engine Program Rmt Throttle Off 1 S 1727-001 ENGINE PROGRAMMING IDLE SPEED Engine Programming Idle Speed 700 RPM 1 COOLING O 2704-002 ENGINE FAN DRIVE Engine Fan Drive Clutch 1 O 2701-012 ENGINE COOLING SYSTEM Engine Cooling Sys Serial Flow Large 1 S 2711-002 ENGINE COOLING SYSTEM PROTECTION Engine Cooling System Protection Light Duty Skid Plate 1 S 2708-001 ENGINE COOLANT Engine Coolant Extended Life 1 O 2707-002 ENGINE COOLANT FILTER Engine Coolant Filter 1 S 2706-003 ELECTRONIC COOLANT LEVEL INDICATOR Elec Low Coolant Level Indicator 1 O 2705-002 ENGINE PUMP HEAT EXCHANGER Engine Pump Heat Exchanger 1 S 2709-004 COOLANT HOSES Coolant Hoses Silicone Heater & Radiator w/Cab Int Rubber Hoses 1 O 2710-002 ENGINE COOLANT OVERFLOW BOTTLE Engine Coolant Overflow Bottle 1 AIR INTAKE S 2801-005 ENGINE AIR INTAKE Engine Air Intake Filtration and Restriction w/Replaceable Element 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 5 of 81 S 2802-002 AIR INTAKE PROTECTION Air Intake Protection Light Duty Skid Plate 1 EXHAUST O 2901-024 ENGINE EXHAUST SYSTEM Eng Exhaust Sys Under Frm RH Outboard w/DPF/SCR Inline 1 O 2907-003 DIESEL EXHAUST FLUID TANK Diesel Exhaust Fluid Tank LH 6 Gal Fill Thru Rr Step 1 S 2902-010 ENGINE EXHAUST ACCESSORIES Engine Exh Acc Exh Temp Mitigation 1 S 2906-002 ENGINE EXHAUST WRAP Engine Exhaust Wrap 1 TRANSMISSION O 1801-017 TRANSMISSION Transmission Allison 4000 EVS 1 O 1806-003 TRANSMISSION MODE PROGRAMMING Transmission Mode Programming 5th Startup/6th Mode 1 O 1811-004 TRANSMISSION FEATURE PROGRAMMING Transmission Feature Programming Allison Gen V-E I/O Package 198/Pumper 1 S 1807-005 TRANSMISSION SHIFT SELECTOR Transmission GEN V-E Shift Sel Key Pad/Push Button 1 S 1815-002 ELECTRONIC TRANSMISSION OIL LEVEL INDICATOR Elec Transmission Oil Level Indicator 1 S 1814-002 TRANSMISSION PRE-SELECT WITH AUXILIARY BRAKE 2nd Gear Pre-Select 1 S 1808-007 TRANSMISSION COOLING SYSTEM Transmission Cooling System 1 S 1817-001 TRANSMISSION DRAIN PLUG Transmission Drain Plug 1 S 8005-001 TRANSMISSION WARRANTY Transmission Warranty Allison Year 1 POWER TAKE OFF O 2004-003 LH PTO LH PTO Spartan Sply 1 O 2001-011 LH PTO MODEL LH PTO Model Chelsea 1 O 2010-004 RH PTO RH PTO Cust Installed 1 O 2008-021 RH PTO MODEL RH PTO Model Chelsea 1 O 2005-006 PTO LOCATION PTO Location 8:00/1:00 1 O 2007-002 PTO PROGRAMMING PTO Programming Engage 0900/Oper 4000 1 O 2009-047 PTO CONTROL PTO Ctrl RH Prog Prewire/LH Prk Brk Vista Actv 1 O 1330-102 PTO CLEARANCE PTO Clearance Cab Floor Pocket Floor Mat Long 1 DRIVELINE O 3001-007 DRIVELINE Driveline Spicer 1810/1710 HD 1 O 3004-003 DRIVELINE GUARDS Driveline Guards 1 O 3005-002 MIDSHIP PUMP / GEARBOX Midship Pump Jackshaft Only 1 O 3008-054 MIDSHIP PUMP / GEARBOX MODEL Midship Pump/Gearbox Model Hale QMAX 1 O 3048-003 MIDSHIP PUMP GEARBOX DROP Midship Pump Gearbox Drop Hale 1 O 3009-020 MIDSHIP PUMP RATIO Midship Pump Ratio 2.28:1 (23) 1 O 3010-1600 MIDSHIP PUMP LOCATION C/L SUCTION TO C/L REAR AXLE Midship Pump Location C/L Suction to C/L Rear Axle 160.0" 1 O 5013-023 PUMP SHIFT CONTROLS Pump Shift Ctrl Elec Over Air Drv Ctrl Pod Pmp Act Down w/Sep Instructions 1 O 3049-003 PUMP SHIFT CONTROL PLUMBING Pump Shift Control Plumbing Pre-Plumb Elec/Air 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 6 of 81 FUEL SYSTEMS O 3109-042 FUEL FILTER/WATER SEPARATOR Fuel Filter/Wtr Separator Racor S3238 w/Lt & Alarm 1 O 3111-002 FUEL LINES Fuel Lines Wire Braid 1 O 3104-003 FUEL SHUTOFF VALVE Fuel Shutoff Valve at Tank and at Primary Filter 1 S 3103-008 ELECTRIC FUEL PRIMER Electric Fuel Primer Engine Sply Electric Lift Pump 1 O 3112-003 FUEL COOLER Fuel Cooler Behind Rear Axle 1 O 3101-046 FUEL TANK Fuel Tank 68 Gallon Spar-Liner 1 O 3102-020 FUEL TANK FILL PORT Fuel Tank Fill Port LH Fwd/LH Mid/RH Mid w/Vent Holes 1 O 3114-002 FUEL TANK SERVICEABILITY PROVISIONS Fuel Tank Serviceability Prov 8' Fuel Line Extension 1 FRONT AXLE O 2401-022 FRONT AXLE Frt Axle Meritor MFS 23000# Beam 1 S 8059-010 FRONT AXLE WARRANTY Front Axle Warranty Meritor 2014 1 S 2405-001 FRONT WHEEL BEARING LUBRICATION Frt Wheel Bearing Lube Oil 1 FRONT SUSPENSION S 2502-002 FRONT SHOCK ABSORBERS Frt Shock Absorbers Bilstein 1 O 2501-014 FRONT SUSPENSION Frt Suspension 10 Leaf 23000# 1 STEERING S 2601-006 STEERING COLUMN/WHEEL Steering Column/Wheel Tilt/Telescopic 18" 4 Spoke 1 S 2603-001 POWER STEERING PUMP Power Steering Pump TRW 1 S 2609-002 ELECTRONIC POWER STEERING FLUID LEVEL INDICATOR Elec Power Steering Fluid Level Indicator 1 O 2606-009 FRONT AXLE CRAMP ANGLE Front Axle Cramp Angle 48L/44R Degrees 1 O 2610-005 POWER STEERING GEAR Power Steering Gear TRW TAS 85 w/Assist 1 S 2608-001 CHASSIS ALIGNMENT Chassis Alignment 1 REAR AXLE O 3401-012 REAR AXLE Rear Axle 54000# Meritor RT-52-185 1 S 8061-007 REAR AXLE WARRANTY Rear Axle Warranty Meritor 2014 1 O 3403-002 REAR AXLE DIFFERENTIAL LUBRICATION Rear Axle Differential Lubrication 1 O 3411-002 REAR WHEEL BEARING LUBRICATION Rear Wheel Bearing Lubrication 1 O 3407-003 REAR AXLE DIFFERENTIAL CONTROL Rear Axle Differential Ctrl Interaxle Lock 1 O 3408-003 VEHICLE TOP SPEED Vehicle Top Speed 60 MPH 1 REAR SUSPENSION O 3501-016 REAR SUSPENSION Rear Susp Raydan AL-600 Air 54000-63000# 1 O 3503-003 REAR SHOCK ABSORBERS Rear Shock Absorbers Suspension Sply 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 7 of 81 TIRES O 3601-026 FRONT TIRE Frt Tire 425/65R 22.5 Michelin XFE 2 O 3602-010 REAR TIRE Rear Tire 12R 22.5 Michelin XZE 8 O 3413-614 REAR AXLE RATIO Rear Axle Ratio 6.14 1 S 3614-011 TIRE PRESSURE INDICATOR Tire Pressure Ind Frt Dial & Rr Pop Up Voucher 1 WHEELS O 3701-033 FRONT WHEEL Frt Wheel Alcoa LvL One 22.5 x 12.25 Alum 2 O 3703-027 REAR WHEEL Rr Whl Alcoa LvL One 22.5 x 8.25 Alum 8 O 3719-002 BALANCE WHEELS AND TIRES Balance Wheels & Tires 1 O 3702-002 WHEEL TRIM Wheel Trim Hub & Nut Covers SS Shiploose 1 BRAKES O 3205-015 BRAKE SYSTEM Brake System ABS/ATC/ESC Tandem Axle MUX Btn 1 O 3206-003 FRONT BRAKES Frt Brakes Meritor EX225 Disc 17" 1 O 3207-005 REAR BRAKES Rr Brakes S-Cam Drum 16.5" x 7" Cast Iron Shoe 1 O 3208-002 PARK BRAKE Prk Brake Rr w/Supplemental Frt 1 S 3204-002 PARK BRAKE CONTROL Prk Brake Ctrl Ctr Tunnel Mnt 1 O 3214-005 REAR BRAKE SLACK ADJUSTERS Rr Brake Slack Adjusters Gunite 1 S 3202-005 AIR DRYER Air Dryer Wabco System Saver 1200 Bhd LH Batt Box 1 O 3215-004 FRONT BRAKE CHAMBERS Frt Brake Chambers MGM Type 24 Long Stroke 1 O 3210-015 REAR BRAKE CHAMBERS Rr Brake Chambers TSE 30/36 Long Stroke 1 AIR SUPPLY SYSTEMS S 3320-001 AIR COMPRESSOR Air Compressor Wabco SS318 18.7 CFM 1 S 3339-004 AIR GOVERNOR Air Governor Mnt on Air Dryer Bracket 1 O 3303-010 MOISTURE EJECTORS Moisture Ejectors Auto Htd w/Cable 1 S 3307-001 AIR SUPPLY LINES Air Sply Lines Nylon 1 O 3313-002 AUXILIARY AIR CONNECTION Aux Air Conn Under Dash 1 O 3334-002 AIR TANK SPACERS Air Tank Spacers Inboard 1.5" 1 S 3338-002 REAR AIR TANK MOUNTING Rear Air Tank Mnt Any Bhd Rear Axle Perpendicular w/Frame 1 FRAME O 2103-2440 WHEELBASE Wheelbase 244.0" 1 O 2106-1100 REAR OVERHANG Rear Overhang 110.0" 1 O 2101-004 FRAME Frame Triple Channel 35.00" Width 1 S 8007-011 FRAME WARRANTY Frame Warranty Lifetime 2014 1 O 2117-002 FRAME CLEAR AREA Frame Clear Area Inside Rail 30" Rwd Back of Cab 1 O 2110-104 FRAME PAINT Frame Paint Gloss Black 1 O 2105-002 REAR MUD FLAP Rear Mud Flap & Fender Temp Mnt 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 8 of 81 BUMPER S 2201-001 FRONT BUMPER Frt Bumper Stainless Steel Flat 1 O 2202-005 FRONT BUMPER EXTENSION LENGTH Frt Bumper Extension Length 21" 1 O 2226-004 FRONT BUMPER EXTENSION FRAME WIDTH Frt Bumper Extension Frame Width 48.25" 1 O 2208-006 FRONT BUMPER APRON Frt Bumper Apron 21" 1 O 2211-004 FRONT BUMPER COMPARTMENT CENTER Frt Bumper Cmpt Ctr Hose Tray w/Cover 1 O 2210-030 FRONT BUMPER COMPARTMENT COVER HARDWARE Frt Bumper Cmpt Cover Hardware Gas Cylinder/T-Latch 1 O 5503-002 MECHANICAL SIREN Mechanical Siren Federal Signal Q2B 1 O 2218-002 MECHANICAL SIREN LOCATION Mech Siren Location Frt Bmpr Apron LH OB 1 O 5501-020 AIR HORN Air Horn 21" Round Hadley E-Tone 1 O 2216-011 AIR HORN LOCATION Air Horn Location Frt Bmpr Face R/L OB 1 O 2232-002 AIR HORN RESERVOIR Air Horn Reservoir 1200 Cu In 1 O 5504-030 ELECTRONIC SIREN SPEAKER Elect Siren Speaker 100W Cast Products SA4301 1 O 2217-027 ELECTRONIC SIREN SPEAKER LOCATION Elec Siren Speaker Location Frt Bmpr Face Ctr R/L IB 1 O 2204-006 FRONT BUMPER TOW EYES Frt Bumper Tow Eyes 2" Chrome Through 1 CAB TILT S 2301-001 CAB TILT SYSTEM Cab Tilt System 1 O 2303-003 CAB TILT LIMIT SWITCH Cab Tilt Limit Sw Preset Limit 1 O 2305-003 CAB TILT CONTROL RECEPTACLE Cab Tilt Ctrl Receptacle For Customer Install In Body 1 CAB GLASS S 1401-009 CAB WINDSHIELD Cab Windshield 1 O 1402-002 GLASS FRONT DOOR Glass Frt Dr Pwr 1 S 1407-001 GLASS TINT FRONT DOOR Glass Tint Frt Dr Automotive Green 1 O 1419-008 GLASS REAR DOOR RIGHT HAND Glass Rr Dr RH Pwr 1 O 1430-001 GLASS TINT REAR DOOR RIGHT HAND Glass Tint Rr Door RH Automotive Green 1 O 1412-008 GLASS REAR DOOR LEFT HAND Glass Rr Dr LH Pwr 1 O 1431-001 GLASS TINT REAR DOOR LEFT HAND Glass Tint Rr Door LH Automotive Green 1 O 1410-003 GLASS SIDE MID RIGHT HAND Glass Side Mid RH Fxd 16"W x 26"H 1 O 1432-001 GLASS TINT SIDE MID RIGHT HAND Glass Tint Side Mid RH Automotive Green 1 O 1409-003 GLASS SIDE MID LEFT HAND Glass Side Mid LH Fxd 16"W x 26"H 1 O 1433-001 GLASS TINT SIDE MID LEFT HAND Glass Tint Side Mid LH Automotive Green 1 CLIMATE CONTROL O 1614-102 CLIMATE CONTROL Climate Ctrl Htr Defroster A/C Ovrhd Painted Alum 1 O 1632-003 CLIMATE CONTROL DRAIN Climate Control Drain Venturi Pump 1 O 1617-104 CLIMATE CONTROL ACTIVATION Climate Ctrl Actv Rotary Dash Mnt Ctr Lwr LH 1 O 1620-012 HVAC OVERHEAD COVER PAINT HVAC Overhead Cover Paint Spar-Liner Black 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 9 of 81 O 1610-002 HEATER HOSE INSULATION Heater Hose Insulation 1 O 1603-007 A/C CONDENSER LOCATION A/C Condenser Location Roof Mnt Mid RH 1 O 1601-001 A/C COMPRESSOR A/C Compressor Large Capacity 1 S 1322-002 CAB INSULATION Cab Insulation 1 S 1530-001 UNDER CAB INSULATION Under Cab Insulation Engine Tunnel 1 CAB INTERIOR S 1327-001 INTERIOR TRIM FLOOR Interior Trim Floor 1 S 1302-001 INTERIOR TRIM Interior Trim Vinyl 1 S 1368-002 REAR WALL INTERIOR TRIM Rear Wall Interior Trim Vinyl 1 O 1306-006 HEADER TRIM Header Trim XDuty 1 O 1305-013 TRIM CENTER DASH Trim Center Dash XDuty Deluxe 1 O 1339-102 TRIM LEFT HAND DASH Trim LH Dash XDuty 1 O 1321-004 TRIM RIGHT HAND DASH Trim RH Dash XDuty Glove Cmpt/MDT Prov 1 S 1307-002 ENGINE TUNNEL TRIM Eng Tnl Trim Flr Mat 1 O 5040-003 POWER POINT DASH MOUNT Pwr Pnt Dash Mnt Mstr Sw Sw Pnl 1 O 1303-003 STEP TRIM Step Trim Indented Lwr TPlt Mid 1 O 1336-002 STEP TRIM KICKPLATE Step Trim Kickplate Treadplate 1 O 1379-004 UNDER CAB ACCESS DOOR Under Cab Access Door Rear Step LH Tread Plate 1 S 1102-013 INTERIOR DOOR TRIM Interior Door Trim Painted 1 S 1323-001 DOOR TRIM CUSTOMER NAMEPLATE Door Trim Customer Nameplate 1 S 1105-001 CAB DOOR TRIM REFLECTIVE Cab Dr Trim Reflective 1" Vert/6" Chevron w/Logo 1 S 1308-001 INTERIOR GRAB HANDLE PILLAR Interior Grab Handle Pillar 11" Molded 1 S 1332-008 INTERIOR GRAB HANDLE FRONT DOOR Interior Grab Handle Frt Door Horiz 9" 1 O 1345-006 INTERIOR GRAB HANDLE REAR DOOR Int Grab Handle Rr Dr Alum Window Span 30" Black Spar-Liner 1 O 1301-001 INTERIOR TRIM VINYL COLOR Interior Trim Vinyl Color Black 1 O 1337-002 INTERIOR TRIM SUNVISOR Interior Trim Sunvisor Tinted 1 O 1304-002 INTERIOR FLOOR MAT COLOR Interior Floor Mat Color Black 1 O 1335-012 CAB PAINT INTERIOR DOOR TRIM Cab Paint Int Dr Trim Spar-Liner Black 1 O 1371-012 HEADER TRIM INTERIOR PAINT Header Trim Interior Paint Spar-Liner Black 1 O 1370-013 TRIM CENTER DASH INTERIOR PAINT Trim Center Dash Interior Paint Spar-Liner Black 1 O 1378-013 TRIM LEFT HAND DASH INTERIOR PAINT Trim LH Dash Interior Paint Spar-Liner Black 1 O 1373-013 TRIM RIGHT HAND DASH INTERIOR PAINT Trim RH Dash Interior Paint Spar-Liner Black 1 S 1344-002 DASH PANEL GROUP Dash Pnl Group 3-Pnl 1 O 1312-002 SWITCHES CENTER PANEL Switches Ctr Pnl 6 Upr LH 1 O 1313-006 SWITCHES LEFT PANEL Switches Left Pnl 4 (3+1) w/Wiper 1 S 1314-001 SWITCHES RIGHT PANEL Switches Right Pnl 0 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 10 of 81 CAB SEATS O 1225-007 SEAT BELT WARNING Seat Belt Warn Vista Display w/VDR 1 O 1237-001 SEAT MATERIAL Seat Material Ballistic 1 O 1243-003 SEAT COLOR Seat Color Black/Red Seat Belts 1 O 1249-072 SEAT BACK LOGO Seat Back Logo Spartan ERV 6 O 1201-007 SEAT DRIVER Seat Driver Bostrom Firefighter 8-Way Elect ABTS 1 S 1213-025 SEAT BACK DRIVER Seat Back Driver Non-SCBA ABTS 1 S 1219-001 SEAT MOUNTING DRIVER Seat Mounting Driver 1 S 8102-103 OCCUPANT PROTECTION DRIVER Occupant Protection Driver Advanced Protection System 1 O 1284-002 ARMREST DRIVER Armrest Driver Inboard 1 O 1202-005 SEAT OFFICER Seat Officer Bostrom Firefighter 2-Way Manual ABTS 1 O 1214-030 SEAT BACK OFFICER Seat Back Officer SCBA Bostrom SecureAll w/Quick-Adjust 1 S 1220-002 SEAT MOUNTING OFFICER Seat Mounting Officer 1 S 8103-103 OCCUPANT PROTECTION OFFICER Occupant Protection Officer Advanced Protection System 1 O 1297-002 POWER SEAT WIRING Power Seats Wiring Battery Direct 1 O 1263-001 SEAT REAR FACING OUTER LOCATION Seat RFO Location R/L 1 O 1203-007 SEAT CREW REAR FACING OUTER Seat Crew RFO Bostrom Firefighter Flip-Up 2 O 1215-027 SEAT BACK REAR FACING OUTER Seat Back RFO SCBA Bostrom SecureAll w/Quick-Adjust 2 O 1221-009 SEAT MOUNTING REAR FACING OUTER Seat Mounting RFO Rwd 2" 1 O 8104-103 OCCUPANT PROTECTION RFO Occupant Protection RFO Advanced Protection System 1 O 1273-001 SEAT BELT ORIENTATION CREW Seat Belt Orientation Crew Outboard Shoulder To Inboard Hip 1 O 1266-001 SEAT FORWARD FACING CENTER LOCATION Seat FFC Location Ctr 1 O 1206-012 SEAT CREW FORWARD FACING CENTER Seat Crew FFC Bostrom Firefighter Flip-Up 2 O 1218-031 SEAT BACK FORWARD FACING CENTER Seat Back FFC SCBA Bostrom SecureAll w/Quick-Adjust 2 O 1224-002 SEAT MOUNTING FORWARD FACING CENTER Seat Mounting Forward Facing Center 1 O 8107-102 OCCUPANT PROTECTION FFC Occupant Protection FFC Advanced Protection System 1 O 1269-101 SEAT FRAME FORWARD FACING Seat Frm Fwd Fcg Dual 1 O 1281-101 SEAT FRAME FORWARD FACING STORAGE ACCESS Seat Frm Fwd Fcg Strg Acc Dr R/L Sd 1 S 1311-101 CAB FRONT UNDERSEAT STORAGE ACCESS DOOR Cab Frt Strg Acc Dr 1 O 1355-015 SEAT COMPARTMENT DOOR FINISH Seat Compartment Door Finish Spar-Liner Black 1 CAB EXTERIOR S 1511-003 WINDSHIELD WIPER SYSTEM Windshield Wiper System Single Motor 1 S 1534-002 ELECTRONIC WINDSHIELD FLUID LEVEL INDICATOR Electronic Windshield Fluid Level Indicator 1 S 1103-002 CAB DOOR HARDWARE Cab Door Hardware Black 1 S 1111-001 DOOR LOCKS Door Locks Manual 1 O 1503-003 GRAB HANDLES Grab Handles SS 18" w/Scuff Plate 1 O 1527-002 AUXILIARY GRAB HANDLE Aux Grab Handle 7" SS Cab Face Ctr 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 11 of 81 O 1504-040 REARVIEW MIRRORS Mirror Bus Style Ramco CRM-310-1750-PCHR 1 O 1529-003 REARVIEW MIRROR HEAT SWITCH Rearview Mirror Heat Sw MUX 1 O 1525-002 EXTERIOR TRIM REAR CORNER Exterior Trim Rear Corner Scuff Plate 1 O 1513-001 CAB FENDER Cab Fender SS 1 O 1514-002 MUD FLAPS FRONT Mud Flaps Frt 1 O 1526-015 CAB EXTERIOR FRONT & SIDE EMBLEMS Cab Ext Frt & Side Emblems Spartan ERV Frt w/Side Integrated Model Nameplate 1 S 1502-030 CAB EXTERIOR MODEL NAMEPLATE Cab Exterior Model Nameplate Gladiator Advanced Protection System w/Emblem 1 START / CHARGING SYSTEMS S 5109-001 IGNITION Ign Mstr Sw w/Keyless Start 1 O 5101-002 BATTERY Batt Group 31 Harris 1 O 5106-003 BATTERY TRAY Batt Tray R/L Steel 1 O 5107-007 BATTERY BOX COVER Batt Box Cover Steel w/Black Handles 1 S 5102-001 BATTERY CABLE Batt Cables 1 S 5108-002 BATTERY JUMPER STUD Batt Jumper Stud Frt LH Lwr Step 1 O 5104-002 ALTERNATOR Alternator Leece-Neville 320A 1 LINE VOLTAGE ELECTRICAL POWER DISTRIBUTION O 5202-024 BATTERY CONDITIONER Batt Cond Kussmaul 1200 P/P LH RFO Seat Position 1 O 5203-002 BATTERY CONDITIONER DISPLAY Batt Cond Display LH Mid Glass 1 O 3314-005 AUXILIARY AIR COMPRESSOR Aux Air Cmp Kussmaul 12V Bhd Drv Seat 1 O 5204-055 ELECTRICAL INLET Elec Inlet 120V 20A Auto Eject 1 O 5209-002 ELECTRICAL INLET LOCATION Elec Inlet Location LH Cab Side Mid 1 O 5210-004 ELECTRICAL INLET CONNECTION Elec Inlet Conn to Batt Conditioner 1 O 5206-002 ELECTRICAL INLET COLOR Elec Inlet Color Yellow 1 LIGHTING S 5301-100 HEADLIGHTS Headlights 4 Headlamps Halogen 1 O 5303-005 FRONT TURN SIGNALS Frt Turn Signals Whelen 600 LED Above Frt Warn 1 S 5337-001 HEADLIGHT LOCATION Headlights Below Frt Warn Lts 1 O 5336-003 SIDE TURN/MARKER LIGHTS Side Turn/Marker Lts LED 1 S 5302-003 MARKER & ICC LIGHTS Marker & ICC Lts Face Mnt LED 1 O 5350-060 HEADLIGHT AND MARKER LIGHT ACTIVATION Hdlt & Mrkr Lt Actv MUX/DRL 1 O 5308-010 GROUND LIGHTS Ground Lts LED Resp Side Dr & Vista 1 O 5309-003 STEP LIGHTS Step Lts LED 1 O 5312-003 ENGINE COMPARTMENT LIGHT Engine Cmpt Work Lt LED 1 O 5306-002 SIDE SCENE LIGHTS Side Scene Lts Whelen 810 Series 12V QH Clear 32 Deg 1 O 5318-003 SIDE SCENE LIGHT LOCATION Side Scene Lt Loc Upper Mid Fwd Flat Roof Position 1 O 5316-008 SIDE SCENE ACTIVATION Side Scene Actv Indv Vista Buttons & Resp Side Door 1 O 5305-156 INTERIOR OVERHEAD LIGHTS Interior Overhead Lts Weldon w/MUX Actv 1 O 5307-005 CAB SPOTLIGHTS Cab Spotlights Unity 325A R/L w/PAR-46 Lamp 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 12 of 81 OPTICAL WARNING DEVICES S 5406-001 DO NOT MOVE APPARATUS LIGHT Do Not Move App Lt Flashing Red w/Alarm 1 O 5422-002 MASTER WARNING SWITCH Mstr Warn Sw MUX 1 O 5409-002 HEADLIGHT FLASHER Headlight Flasher Alternating 1 O 5425-003 HEADLIGHT FLASHER SWITCH Headlight Flasher Sw MUX 1 O 5401-002 INBOARD FRONT WARNING LIGHTS Inboard Frt Warn Lts Whelen 600 Series Super LED Chrm Bezel 1 O 5413-003 INBOARD FRONT WARNING LIGHTS COLOR Inboard Frt Warn Lts Color Red w/Clr Lens 1 O 5414-002 OUTBOARD FRONT WARNING LIGHTS Outboard Frt Warn Lts Whelen 600 Super LED Chrm Bezel 1 O 5415-003 OUTBOARD FRONT WARNING LIGHTS COLOR Outboard Frt Warn Lts Color Red w/Clr Lens 1 O 5423-003 FRONT WARNING SWITCH Frt Warn Sw Vista 1 O 5404-002 INTERSECTION WARNING LIGHTS Intersection Warn Lts Whelen 600 Series Super LED 1 O 5419-003 INTERSECTION WARNING LIGHTS COLOR Int Warn Lts Color Red w/Clr Lens 1 O 5420-002 INTERSECTION WARNING LIGHTS LOCATION Intersection Warn Lts Location Bumper Tail 1 O 5402-002 SIDE WARNING LIGHTS Side Warn Lts Whelen 600 Super LED 1 O 5418-003 SIDE WARNING LIGHTS COLOR Side Warn Lts Color Red w/Clr Lens 1 O 5412-002 SIDE WARNING LIGHTS LOCATION Side Warn Lts Location Lwr Mid 1 O 5424-003 SIDE AND INTERSECTION WARNING SWITCH Side & Intersection Warn Sw MUX 1 AUDIBLE WARNING DEVICES O 5510-004 SIREN CONTROL HEAD Siren Ctrl Head Whelen 295HFS2 1 O 5514-005 HORN BUTTON SELECTOR SWITCH Horn Btn Sel Sw Elec Horn/Air Horn MUX 1 O 5512-003 AIR HORN ACTIVATION Air Horn Actv Strg Whl/RH Ft Sw 1 O 5513-006 MECHANICAL SIREN ACTIVATION Mech Siren Actv R/L Ft Sw/(2) Brk Sw 1 S 5505-002 BACK-UP ALARM Back-Up Alarm Ecco 575 1 INSTRUMENTATION S 5601-019 INSTRUMENTATION Instrumentation Standard 1 S 5624-001 BACKLIGHTING COLOR Backlighting Color Red 1 COMMUNICATIONS SYSTEMS O 5701-019 RADIO Radio Jensen WB/AM/FM/CD/iPod/Sat Ovrhd LH 1 O 5707-002 AM/FM ANTENNA AM/FM Antenna LH Fwd Cab Roof 1 O 5706-027 CAMERA Cam Rr & RH Teardrop on Vistas 1 S 5020-001 PANEL LAYOUT Panel Layout 1 ADDITIONAL EQUIPMENT S 8814-002 CAB EXTERIOR PROTECTION Cab Exterior Protection Front 1 S 8806-001 FIRE EXTINGUISHER Fire Extinguisher Ship Loose 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 13 of 81 S 8810-001 DOOR KEYS Door Keys for Manual Locks 1 S 8811-003 DIAGNOSTIC SOFTWARE OCCUPANT PROTECTION Diagnostic Software Occupant Protection Advanced Protection System 1 SALES ADMIN S 8003-067 WARRANTY Warranty Cab and Chassis 2014 Year 1 S 8030-006 CHASSIS OPERATION MANUAL Chassis Operation Manual Digital Copy 1 S 8031-024 ENGINE & TRANSMISSION OPERATION MANUAL Eng & Trans Operation Man Eng Hard Copy/Trans Digital/Eng Owner Digital 1 S 8805-007 CAB/CHASSIS AS BUILT WIRING DIAGRAMS Cab/Chassis As Built Wiring Diagrams Digital Copy 1 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 14 of 81 Specification Bidder Complies 0100-012 MODEL The chassis shall be a Gladiator model. The cab and chassis shall include design considerations for multiple emergency vehicle applications, rapid transit and maneuverability. The chassis shall be manufactured for heavy duty service with the strength and capacity to support a fully laden apparatus, one hundred (100) percent of the time. 8011-014 MODEL YEAR The chassis shall have a vehicle identification number that reflects a 2014 model year. 8001-001 COUNTRY OF SERVICE The chassis shall be put in service in the country of United States of America (USA). The chassis will meet applicable U.S.A. federal motor vehicle safety standards per CFR Title 49 Chapter V Part 571 as clarified in the incomplete vehicle book per CFR Title 49 Chapter V Part 568 Section 4 which accompanies each chassis. Spartan Chassis is not responsible for compliance to state, regional, or local regulations. Dealers should identify those regulations and order any necessary optional equipment from Spartan Chassis or their OEM needed to be in compliance with those regulations. 8006-011 APPARATUS TYPE The apparatus shall be a Quint vehicle designed for emergency service use. The apparatus shall include a permanently mounted fire pump which has a minimum rated capacity of 750 gallons per minute (3000 L/min), a water tank, a hose storage area, a compliment of ground ladders, and an aerial ladder or elevating platform with a permanently mounted waterway that shall be rear mounted thus providing the following vehicle benefits: • Improved mobility vs. mid-ship mounted units, due to shorter overall travel length and wheelbase. • Increased compartment space, hose load, and water capacity in the body, resulting from ladder being raised to clear the cab. • Shorter vehicle wheelbase. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 15 of 81 Shorter overall length of vehicle. 8008-001 VEHICLE TYPE The chassis shall be manufactured for use as a straight truck type vehicle and designed for the installation of a permanently mounted apparatus behind the cab. The apparatus of the vehicle shall be supplied and installed by the apparatus manufacturer. 0104-003 AXLE CONFIGURATION The chassis shall feature a 6 x 4 axle configuration consisting of a tandem rear drive axle set with a single front steer axle. 0101-016 GROSS AXLE WEIGHT RATINGS FRONT The front gross axle weight rating (GAWR) of the chassis shall be 23,000 pounds. This front gross axle weight rating shall be adequate to carry the weight of the completed apparatus including all equipment and personnel. 0102-011 GROSS AXLE WEIGHT RATINGS REAR The rear gross axle weight rating (GAWR) of the chassis shall be 54,000 pounds. This rear gross axle weight rating shall be adequate to carry the weight of the completed apparatus including all equipment and personnel. 8010-002 PUMP PROVISION The chassis shall include provisions to mount a drive line pump in the middle of the chassis, behind the cab, more commonly known as the midship location. 1000-064 CAB STYLE The cab shall be a custom, fully enclosed, EMFD model with a 5.00 inch raised roof over the driver, officer, and crew area, designed and built specifically for use as an emergency response vehicle by a company specializing in cab and chassis design for all emergency response applications. The cab shall be designed for heavy-duty service utilizing superior strength and capacity for the application of protecting the occupants of the vehicle. This style of cab shall offer up to eight seating positions. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 16 of 81 The cab shall incorporate a fully enclosed design with side wall roof supports, allowing for a spacious cab area with no partition between the front and rear sections of the cab. To provide a superior finish by reducing welds that fatigue cab metal; the roof, the rear wall and side wall panels shall be assembled using a combination of welds and proven industrial adhesives designed specifically for aluminum fabrication for construction. The cab shall be constructed using multiple aluminum extrusions in conjunction with aluminum plate, which shall provide proven strength and the truest, flattest body surfaces ensuring less expensive paint repairs if needed. All aluminum welding shall be completed to the American Welding Society and ANSI D1.2-96 requirements for structural welding of aluminum. All interior and exterior seams shall be sealed for optimum noise reduction and to provide the most favorable efficiency for heating and cooling retention. The cab shall be constructed of 5052-H32 corrosion resistant aluminum plate. The cab shall incorporate tongue and groove fitted 6061-T6 0.13 & 0.19 inch thick aluminum extrusions for extreme duty situations. A single formed, one piece extrusion shall be used for the pillar, adding strength and rigidity to the cab as well as additional roll-over protection. The cab side walls and lower roof skin shall be 0.13 inch thick; the rear wall and raised roof skins shall be 0.09 inch thick; the front cab structure shall be 0.19 inch thick. The exterior width of the cab shall be 99.40 inches wide with a minimum interior width of 91.00 inches. The overall cab length shall be 137.10 inches with 60.00 inches from the centerline of the front of the axle to the back of the cab. The cab interior shall be designed to afford the maximum usable interior space and attention to ergonomics with hip and legroom while seated which exceeds industry standards. The crew cab floor shall be flat across the entire walking area for ease of movement inside the cab. The cab shall offer an interior height of 57.50 inches from the front floor to the headliner and a rear floor to headliner height of 60.00 inches in the raised roof area, at a minimum. The cab shall offer an interior measurement at the floor level from the rear of the engine tunnel to the rear wall of the cab of 55.88 inches. All interior measurements shall include the area within the interior trimmed surfaces and not to any unfinished surface. The cab shall include a driver and officer area with two cab doors large enough for personnel in full firefighting gear. The front doors shall offer a clear opening of 40.25 inches wide X 53.50 inches high, from the cab floor to the top of the door opening. The cab shall also include a crew area with up to two cab doors, also large enough for personnel in full firefighting gear. The rear doors shall offer a clear opening of 32.25 inches wide X 51.00 inches high, from the cab floor to the top of the door opening. The cab shall incorporate a progressive two step configuration from the ground to the cab floor at each door opening. The progressive steps are vertically staggered and extend the full width of each step well allowing personnel in full firefighting gear to enter and exit the cab easily and safely. The first step for the driver and officer area shall measure approximately 11.25 inches deep X 31.13 inches wide. The intermediate step shall measure approximately 8.38 inches deep X 32.13 inches wide. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 17 of 81 The height from the first step to the intermediate step and the intermediate step to the cab floor shall not exceed 11.00 inches. The first step for the crew area shall measure approximately 10.38 inches deep X 20.44 inches wide. The intermediate step shall measure approximately 10.20 inches deep X 21.00 inches wide. The height from the first step to the intermediate step and the intermediate step to the cab floor shall not exceed 12.80 inches. 8101-103 OCCUPANT PROTECTION The vehicle shall include the Advanced Protection System™ (APS) which shall secure belted occupants and increase the survivable space within the cab. The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection. The system components shall include: • Driver steering wheel airbag • Driver dual knee air bags (patent pending) with energy management mounting (patent pending) and officer knee airbag. • Large driver, officer, and crew area side curtain airbags • APS advanced seat belt system - retractor pre-tensioners tighten the seat belts around the occupants, securing the occupants in seats and load limiters play out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries • Heavy truck Restraints Control Module (RCM) - receives inputs from the outboard sensors, selectively deploys APS systems, and records sensory inputs immediately before and during a detected qualifying event • Integrated outboard crash sensors mounted at the perimeter of the vehicle - detects a qualifying front or side impact event and monitors and communicates vehicle status and real time diagnostics of all critical to the RCM • Fault-indicating Supplemental Restraint System (SRS) light on the driver’s instrument panel Frontal impact protection shall be provided by the outboard sensors and the RCM. In a qualifying front impact event the outboard sensors provide inputs to the RCM. The RCM activates the steering wheel airbag, driver side dual knee airbags (patent pending), officer side knee airbag, and advanced seat belts for each occupant in the cab. The APS frontal impact system shall be independently tested to ensure occupant injury criteria does not exceed injury criteria defined in Federal Motor Vehicle Safety Standard 208. Frontal impact ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 18 of 81 into a rigid barrier at 25 mph shall be conducted by an independent third party test facility using belted 95th percentile Hybrid II test dummies. Rollover, side impact, and ejection mitigation shall be provided by the outboard sensors and the RCM. In qualifying rollover or side impact events the outboard sensors provide inputs to the RCM. The RCM activates the side curtain airbags and advanced seat belts for each occupant in the cab. The RCM measures roll angle, lateral acceleration, and roll rate to determine if a rollover event or side impact event is imminent or occurring. In the event of a qualifying offset or other non-frontal impact, the RCM shall determine and intelligently deploy the front impact protection system, the side impact protection system, or both front and side impact protection systems based on the inputs received from the outboard crash sensors. The APS side impact system shall be independently tested to ensure occupant injury criteria does not exceed injury criteria defined in Federal Motor Vehicle Safety Standard 214. Side impact from a moving barrier at 17 mph shall be conducted by an independent third party test facility using belted 50th percentile ES-2re test dummies. 1501-002 CAB FRONT FASCIA The front cab fascia shall be constructed of 5052-H32 Marine Grade, 0.13 of an inch thick aluminum plate which shall be an integral part of the cab. The cab fascia will encompass the entire front of the aluminum cab structure from the bottom of the windshield to the bottom of the cab and shall be the “Classic” design. The front cab fascia shall include two molded plastic modules on each side accommodating a total of up to four Hi/Low beam headlights and two turn signal lights or up to four warning lights. A chrome plated molded plastic bezel shall be provided on each side around each set of four lamps. 1518-013 FRONT GRILLE The front cab fascia shall include a classic box style, 304 stainless steel front grille. The grille shall measure 55.45 wide X 33.50 inches high X 1.50 inches deep. The grille shall include a minimum free air intake of 750.00 square inches. 1551-002 CAB UNDERCOAT There shall be a rubberized undercoating applied to the underside of the cab that provides abrasion protection, sound deadening and corrosion protection. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 19 of 81 1552-002 CAB SIDE DRIP RAIL There shall be a drip rail along the top radius of each cab side. The drip rails shall help prevent water from the cab roof running down the cab side. 1521-002 CAB PAINT EXTERIOR The cab shall be painted prior to the installation of glass accessories and all other cab trim to ensure complete paint coverage and the maximum in corrosion protection of all metal surfaces. All metal surfaces on the entire cab shall be ground by disc to remove any surface oxidation or surface debris which may hinder the paint adhesion. Once the surface is machine ground a high quality acid etching of base primer shall be applied. Upon the application of body fillers and their preparation, the cab shall be primed with a coating designed for corrosion resistance and surface paint adhesion. The maximum thickness of the primer coat shall be 2.00 mils. The entire cab shall then be coated with an intermediate solid or epoxy surfacing agent that is designed to fill any minor surface defects, provide an adhesive bond between the primer and the paint and improve the color and gloss retention of the color. The finish to this procedure shall be a sanding of the cab with 360 grit paper followed by sealing the seams with SEM brand seam sealer. The cab shall then be painted the specific color designated by the customer with an acrylic urethane type system designed to retain color and resist acid rain and most atmospheric chemicals found on the fire ground or emergency scene. The paint shall have a minimum thickness of 2.00 mils, followed by a clear top coat not to exceed 2.00 mils. The entire cab shall then be baked at 180 degrees for one hour to speed the curing process of the coatings. 1533-001 CAB PAINT MANUFACTURER The cab shall be painted with PPG Industries paint. 1522-001 CAB PAINT PRIMARY/LOWER COLOR The primary/lower paint color shall be: 1523-002 CAB PAINT SECONDARY/UPPER COLOR The secondary/upper paint color shall be: 1524-002 CAB PAINT EXTERIOR BREAKLINE ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 20 of 81 The upper and lower paint shall meet at a breakline on the cab which shall be located approximately 1.00 inch below the door windows on each side of the cab. The breakline shall curve down at the front cab corners to approximately 5.00 inches below the windshields on the front of the cab. 1515-005 CAB PAINT PINSTRIPE Where the upper and lower paint colors meet a temporary 0.50 inch wide black pinstripe shall be applied over this break line to offer a more finished look prior to the final pinstripe being installed by the OEM. 8013-025 CAB PAINT WARRANTY The cab and chassis shall be covered by a limited manufacturer paint warranty which shall be in effect for ten (10) years from the first owner’s date of purchase or in service or the first 100,000 actual miles, whichever occurs first. 1334-030 CAB PAINT INTERIOR The visible interior cab structure surfaces shall be painted with black Spar-Liner spray on bed liner product which shall mold to each surface of the cab interior. The Spar-Liner shall be environmentally friendly and chemically resistant. 1005-001 CAB ENTRY DOORS The cab shall include four entry doors, two front doors and two crew doors designed for ease of entering and egress when outfitted with an SCBA. The doors shall be constructed of extruded aluminum with a nominal thickness of 0.13 inch. The exterior skins shall be constructed of 0.13 inch aluminum plate. The doors shall include a double rolled style automotive rubber seal around the perimeter of each door frame and door edge which ensures a weather tight fit. All door hinges shall be hidden within flush mounted cab doors for a pleasing smooth appearance and perfect fit along each side of the cab. Each door hinge shall be piano style with a 0.38 inch pin and shall be constructed of stainless steel. 1101-001 CAB ENTRY DOOR TYPE All cab entry doors shall be full length in design to fully enclose the lower cab steps. 8004-015 CAB STRUCTURAL WARRANTY ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 21 of 81 The cab structure shall be warranted for a period of ten (10) years or one hundred thousand (100,000) miles which ever may occur first. Warranty conditions may apply and shall be listed in the detailed warranty document that shall be provided upon request. 9001-006 CAB TEST INFORMATION The cab shall have successfully completed the preload side impact, static roof load application and frontal impact without encroachment to the occupant survival space when tested in accordance with Section 4 of SAE J2420 COE Frontal Strength Evaluation Dynamic Loading Heavy Trucks, Section 5 of SAE J2422 Cab Roof Strength Evaluation Quasi –Static Loading Heavy Trucks and ECE R29 Uniform Provisions Concerning the Approval of Vehicles with regard to the Protection of the Occupants of the Cab of a Commercial Vehicles Annex 3 Paragraph 5. The above tests have been witnessed by and attested to by an independent third party. The test results were recorded using cameras, high speed imagers, accelerometers and strain gauges. Documentation of the testing shall be provided upon request. 5000-002 ELECTRICAL SYSTEM The chassis shall include a single starting electrical system which shall include a 12 volt direct current Weldon brand of multiplexing system, suppressed per SAE J551. The wiring shall be appropriate gauge cross link with 311 degree Fahrenheit insulation. All SAE wires in the chassis shall be color coded and shall include the circuit number and function where possible. The wiring shall be protected by 275 degree Fahrenheit minimum high temperature flame retardant loom. All nodes and sealed Deutsch connectors shall be waterproof. 5005-201 MULTIPLEX DISPLAY The multiplex electrical system shall include Weldon Vista IV displays which shall be located one on the right side of the dash in the switch panel and one on the left side of the dash in the switch panel. The Vista IV displays shall feature full color LCD display screens which include a message bar displaying the time of day and important messages requiring acknowledgement by the user which shall all be displayed on the top of the screen in the order they are received. There shall be eight push button virtual controls, four on each side of the display for the on-board diagnostics. The display screens shall be video ready for back-up cameras, thermal cameras, and DVD. The Vista IV displays shall offer varying fonts and background colors. The displays shall be fully programmable to the needs of the customer and shall offer virtually infinite flexibility for screen configuration options. 5622-003 DATA RECORDING SYSTEM ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 22 of 81 The chassis shall have a Weldon Vehicle Data Recorder (VDR) system installed. The system shall be designed to meet NFPA 1901 and shall be integrated with the Weldon Multiplex electrical system. The following information shall be recorded: • Vehicle Speed • Acceleration • Deceleration • Engine Speed • Engine Throttle Position • ABS Event • Seat Occupied Status • Seat Belt Status • Master Optical Warning Device Switch Position • Time • Date Each portion of the data shall be recorded at the specified intervals and stored for the specified length of time to meet NFPA 1901 guidelines and shall be retrievable by connecting a laptop computer to the VDR system. 5031-003 ACCESSORY POWER The electrical distribution panel shall include two power studs. The studs shall be size #10 and each of the power studs shall be circuit protected with a fuse of the specified amperage. One power stud shall be capable of carrying up to a 40 amp battery direct load. One power stud shall be capable of carrying up to a 15 amp ignition switched load. The two power studs shall share one #10 ground stud. 5030-048 AUXILIARY ACCESSORY POWER An auxiliary ten (10) position blade type fuse panel shall be installed behind the officer’s seat. The fuse panel shall be protected by a 40 amp fuse located at the batteries. The panel shall be capable of carrying up to a maximum 40 amp battery direct load. 5011-001 EXTERIOR ELECTRICAL TERMINAL COATING All terminals exposed to the elements will be sprayed with a high visibility protective rubberized coating to prevent corrosion. 1701-152 ENGINE ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 23 of 81 The chassis engine shall be a Cummins ISX15 engine. The ISX15 engine shall be an in-line six cylinder, four cycle diesel powered engine. The engine shall offer a rating of 550 horse power at 1800 RPM and shall be governed at 2100 RPM. The torque rating shall feature 1850 foot pounds of torque at 1200 RPM with 912 cubic inches (14.9 liter) of displacement. The ISX15 engine shall feature a VGT™ Turbocharger, a high pressure common rail fuel system, fully integrated electronic controls with an electronic governor, and shall be EPA certified to meet the 2013 emissions standards using cooled exhaust gas recirculation and selective catalytic reduction technology. The engine shall include an engine mounted combination full flow/by-pass oil filter with replaceable spin on cartridge for use with the engine lubrication system. The engine shall include Citgo brand Citgard 500, or equivalent SAE 15W40 CJ4 low ash engine oil which shall be utilized for proper engine lubrication. A wiring harness shall be supplied ending at the back of the cab. The harness shall include a connector which shall allow an optional harness for the pump panel. The included circuits shall be provided for a tachometer, oil pressure, engine temperature, hand throttle, high idle and a PSG system. A circuit for J1939 data link shall also be provided at the back of the cab. 1329-002 CAB ENGINE TUNNEL The cab interior shall include an integrated engine tunnel constructed of 5052-H32 Marine Grade 0.19 of an inch thick aluminum alloy plate. The tunnel shall be a maximum of 46.50 inches wide X 29.00 inches high. 1731-002 DIESEL PARTICULATE FILTER CONTROLS There shall be two controls for the diesel particulate filter. One control shall be for regeneration and one control shall be for regeneration inhibit. 1718-004 ENGINE PROGRAMMING HIGH IDLE SPEED The engine high idle control shall maintain the engine idle at approximately 1200 RPM when engaged. 1719-005 ENGINE HIGH IDLE CONTROL The vehicle shall be equipped with an automatic high-idle speed control. It shall be pre-set so when activated, it will operate the engine at the appropriate RPM to increase alternator output. This device shall operate only when the master switch is activated and the transmission is in neutral with the parking brake set. The device shall disengage when the operator depresses the brake pedal, or the transmission is placed in gear, and shall be available to manually or automatically re-engage when the brake is released, or when the transmission is placed in neutral. There shall be an indicator on the Vista display and control screen for the high idle speed control. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 24 of 81 1710-001 ENGINE PROGRAMMING ROAD SPEED GOVERNOR The engine shall include programming which will govern the top speed of the vehicle. 1713-010 AUXILIARY ENGINE BRAKE A compression brake, for the six cylinder engine shall be provided. A cutout relay shall be installed to disable the compression brake when in pump mode or when an ABS event occurs. The engine compression brake shall activate upon 0% accelerator when in operation mode and actuate the vehicle’s brake lights. The engine shall utilize a variable geometry turbo (VGT) as an integrated auxiliary engine brake to offer a variable rate of exhaust flow, which when activated in conjunction with the compression brake shall enhance the engine's compression braking capabilities. 1708-007 AUXILIARY ENGINE BRAKE CONTROL An engine compression brake control device shall be included. The electronic control device shall monitor various conditions and shall activate the engine brake only if all of the following conditions are simultaneously detected: • A valid gear ratio is detected. • The driver has requested or enabled engine compression brake operation. • The throttle is at a minimum engine speed position. • The electronic controller is not presently attempting to execute an electronically controlled final drive gear shift. The compression brake shall be controlled via an off/low/high virtual button through the Vista display and control screen. The multiplex system shall remember and default to the last engine brake control setting when the vehicle is shut off and re-started. 1720-003 ELECTRONIC ENGINE OIL LEVEL INDICATOR The engine oil shall be monitored electronically and shall send a signal to activate a warning in the instrument panel when levels fall below normal. The warning shall activate in a low oil situation upon turning on the master battery and ignition switches without the engine running. 1715-008 FLUID FILLS The engine oil, coolant, transmission, and power steering fluid fills shall be located under the cab. The windshield washer fill shall be accessible through the front left side mid step. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 25 of 81 1735-001 ENGINE DRAIN PLUG The engine shall include an original equipment manufacturer installed oil drain plug. 8002-001 ENGINE WARRANTY The Cummins engine shall be warranted for a period of five years or 100,000 miles, whichever occurs first. 1706-011 REMOTE THROTTLE CONTROL A Fire Research In Control 400 pressure sensor governor shall be provided for the electronic engine. It shall include a remote mountable control head. The In Control shall regulate the pump pressure and monitor all essential engine parameters. LED readouts shall display RPM, PSI, pump discharge and intake pressure, engine oil pressure, engine temperature, transmission temperature and battery voltage. An audible alarm out put shall also be part of the system. The rpm increase and decrease will be controlled by control knob on the face of the In Control 400. 1707-030 REMOTE THROTTLE HARNESS An apparatus interface wiring harness for the engine shall be supplied with the chassis. The harness shall include a connector for connection to the chassis harness which shall terminate in the left frame rail behind the cab for reconnection by the apparatus builder. The harness shall contain connectors for a Fire Research In Control 300/400 pressure governor and a multiplexed gauge. Separate circuits shall be included for pump controls, “Pump Engaged” and “OK to Pump” indicator lights, open compartment ground, start signal, park brake ground, ignition signal, master power, customer ignition, air horn solenoid switch, high idle switch and high idle indication light. The harness shall be designed for a top mount pump panel. An apparatus interface wiring harness shall also be included which shall be wired to the cab harness interface connectors and shall incorporate circuits with relays to control pump functions. This harness shall control the inputs for the transmission lock up circuits, governor/hand throttle controls and dash display which shall incorporate “Pump Engaged” and “OK to Pump” indicator lights. The harness shall contain circuits for the apparatus builder to wire in a pump switch. 1721-001 ENGINE PROGRAMMING REMOTE THROTTLE ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 26 of 81 The engine ECM (Electronic Control Module) discreet wire remote throttle circuit shall be turned off for use with a J1939 based pump controller or when the discreet wire remote throttle controls are not required. 1727-001 ENGINE PROGRAMMING IDLE SPEED The engine low idle speed will be programmed at 700 rpm. 2704-002 ENGINE FAN DRIVE The engine cooling system fan shall incorporate a thermostatically controlled, Horton clutched type fan drive. When the clutched fan is disengaged it shall facilitate improved vehicle performance, cab heating in cold climates, and fuel economy. The fan clutch design shall be fail safe so that if the clutch drive fails the fan shall engage to prevent engine overheating due to the fan clutch failure. 2701-012 ENGINE COOLING SYSTEM There shall be a heavy-duty aluminum cooling system designed to meet the demands of the emergency response industry. The cooling system shall have the capacity to keep the engine properly cooled under all conditions of road and pumping operations. The cooling system shall be designed and tested to meet or exceed the requirements specified by the engine and transmission manufacturer and all EPA requirements. The complete cooling system shall be mounted to isolate the entire system from vibration or stress. The individual cores of the cooling system shall be mounted in a manner to allow expansion and contraction at various rates without inducing stress into the adjoining cores. The cooling system shall be comprised of a charge air cooler to radiator serial flow package that provides the maximum cooling capacity for the specified engine as well as serviceability. The main components shall include a surge tank, a charge air cooler bolted to the front of the radiator, recirculation shields, a shroud, a fan, and required tubing. The radiator shall be a down-flow design constructed with aluminum cores, plastic end tanks, and a steel frame. The radiator shall be equipped with a drain cock to drain the coolant for serviceability. The cooling system shall include a one piece injected molded polymer eleven (11) blade fan with a fiberglass fan shroud. The cooling system shall be equipped with a surge tank that is capable of removing entrained air from the system. The surge tank shall be equipped with a low coolant probe and sight glass to monitor the level of the coolant. The surge tank shall have a dual seal cap that meets the engine manufacturer's pressure requirements, and allows for expansion and recovery of coolant into a separate integral expansion chamber. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 27 of 81 All radiator tubes shall be formed from aluminized steel tubing. Recirculation shields shall be installed where required to prevent heated air from reentering the cooling package and affecting performance. The charge air cooler shall be a cross-flow design constructed completely of aluminum with cast tanks. All charge air cooler tubes shall be formed from aluminized steel tubing and installed with silicone hump hoses and stainless steel “constant torque” style clamps meeting the engine manufacturer's requirements. 2711-002 ENGINE COOLING SYSTEM PROTECTION The engine cooling system shall include a recirculation shield designed to act as a light duty skid plate below the radiator to provide additional protection for the engine cooling system from light impacts, stones, and road debris. 2708-001 ENGINE COOLANT The cooling package shall include Extended Life Coolant (ELC). The use of ELC provides longer intervals between coolant changes over standard coolants providing improved performance. The coolant shall contain a 50/50 mix of ethylene glycol and de-ionized water to keep the coolant from freezing to a temperature of -34 degrees Fahrenheit. Proposals offering supplemental coolant additives (SCA) shall not be considered, as this is part of the extended life coolant makeup. 2707-002 ENGINE COOLANT FILTER An engine coolant filter with a shut-off valve for the inlet and outlet shall be installed on the chassis. The location of the filter shall allow for easy maintenance. Proposals offering engines equipped with coolant filters shall be supplied with standard non-chemical type particulate filters. 2706-003 ELECTRONIC COOLANT LEVEL INDICATOR The instrument panel shall feature a low engine coolant indicator light which shall be located in the center of the instrument panel. An audible tone alarm shall also be provided to warn of a low coolant incident. 2705-002 ENGINE PUMP HEAT EXCHANGER A single bundle type coolant to water heat exchanger shall be installed between the engine and the radiator. The heat exchanger shall be designed to prohibit water from the pump from coming in contact ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 28 of 81 with the engine coolant. This shall allow the use of water from the discharge side of the pump to assist in cooling the engine. 2709-004 COOLANT HOSES The cooling system hoses shall be silicone heater hose with rubber hoses in the cab interior. The radiator hoses shall be formed silicone coolant hoses with formed aluminized steel tubing. All heater hose, silicone coolant hose, and tubing shall be secured with stainless steel constant torque band clamps. 2710-002 ENGINE COOLANT OVERFLOW BOTTLE A remote engine coolant overflow bottle shall be provided in the case of over filling the coolant system. The overflow bottle shall capture the expansion fluid or overfill rather than allow the fluid to drain on the ground. The overflow bottle provided on the cooling system shall only be a catch bottle and shall not return excess coolant back into the surge tank. 2801-005 ENGINE AIR INTAKE FILTER AND RESTRICTION W/REPLACEABLE ELEMENT The engine air intake system shall include an ember separator air intake filter which shall be located in the front of the cab behind the right hand side fascia. This filter shall protect the air filter from embers using a combination of unique flat and crimped metal screens constructed into a corrosion resistant steel frame. This multilayered screen shall be designed to trap embers or allow them to burn out before passing through the pack, while creating only minimal air flow restriction through the system. Periodic cleaning or replacement of the screen shall be all that is required after installation. The engine shall also include an air intake filter which shall be bolted to the frame and located under the front of the cab on the right hand side. The system shall utilize a replaceable dry type filter which ensures dust and debris remains safely contained inside the housing during operation via leak-tight seals. The service cover shall be located on the bottom of the housing, eliminating the chance of contaminating the air intake system during air filter service. The air flow distribution and dust loading shall be uniform throughout the high-performance filter element, which shall result in pressure differential for improved horsepower and fuel economy. The air intake ember separator shall be mounted within easy access via a hinged panel behind the right hand side headlight module. The air intake system shall include a restriction indicator light in the warning light cluster on the instrument panel, which shall activate when the air cleaner element requires replacement. 2802-002 AIR INTAKE PROTECTION ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 29 of 81 A light duty skid plate shall be supplied for the engine air intake system below the right front side of the cab. The skid plate shall provide protection for the air intake system from light impacts, stones, and road debris. 2901-024 ENGINE EXHAUST SYSTEM The exhaust system shall include a diesel particulate filter (DPF), a diesel oxidation catalyst, and a selective catalytic reduction (SCR) catalyst to meet current EPA standards. The selective catalytic reduction catalyst utilizes a diesel exhaust fluid solution consisting of urea and purified water to convert NOx into nitrogen, water, and trace amounts of carbon dioxide. The solution shall be injected into the system through the decomposition tube between the DPF and SCR. The system shall utilize 0.07 inch thick stainless steel exhaust tubing between the engine turbo and the DPF. Zero leak clamps seal all system joints between the turbo and DPF. The DPF, the decomposition tube, and the SCR canister through the end of the tailpipe shall be connected with zero leak clamps. The discharge shall terminate horizontally on the right side of the vehicle ahead of the rear tires. The exhaust system shall be mounted below the frame in the outboard position with the SCR canister in line rearward of the DPF. 2907-003 DIESEL EXHAUST FLUID TANK The exhaust system shall include a molded cross linked polyethylene tank for Diesel Exhaust Fluid (DEF). The tank shall have a capacity of six usable gallons and shall be mounted on the left hand side of the chassis frame behind the batteries below the frame. The DEF tank shall be designed with capacity for expansion in case of fluid freezing. Engine coolant, which shall be thermostatically controlled, shall be run through lines in the tank to help prevent the DEF from freezing and to provide a means of thawing the fluid if it should become frozen. The tank fill tube shall be routed under the rear of the cab with the fill neck and splash guard accessible in the top rear step. 2902-010 ENGINE EXHAUST ACCESSORIES An exhaust temperature mitigation device shall be shipped loose for installation by the body manufacturer on the vehicle. The temperature mitigation device shall lower the temperature of the exhaust by combining ambient air with the exhaust gasses at the exhaust outlet. 2906-002 ENGINE EXHAUST WRAP ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 30 of 81 The exhaust tubing between the engine turbo and the diesel particulate filter (DPF) shall be wrapped with a thermal cover in order to retain the necessary heat for DPF regeneration. The exhaust wrap shall also help protect surrounding components from radiant heat which can be transferred from the exhaust. 1801-017 TRANSMISSION The drive train shall include an Allison model EVS 4000 torque converting, automatic transmission which shall include electronic controls. The transmission shall feature two 10-bolt PTO pads located on the converter housing. The transmission shall include two internal oil filters which shall offer Castrol TES 295 transmission fluid which shall be utilized in the lubrication of the EVS transmission. An electronic oil level sensor shall be included with the readout located in the shift selector. The transmission gear ratios shall be: 1st 3.51:1 2nd 1.91:1 3rd 1.43:1 4th 1.00:1 5th 0.74:1 6th 0.64:1 (if applicable) Rev 4.80:1 1806-003 TRANSMISSION MODE PROGRAMMING The transmission, upon start-up, will select five speeds of operation. The sixth speed over drive shall be available with the activation of the mode button on the shifting pad. 1811-004 TRANSMISSION FEATURE PROGRAMMING The Allison Gen V-E transmission EVS group package number 127 shall contain the 198 vocational package in consideration of the duty of this apparatus as a pumper. This package shall incorporate an automatic neutral with selector override. This feature commands the transmission to neutral when the park brake is applied, regardless of drive range requested on the shift selector. This requires re-selecting drive range to shift out of neutral for the override. This package shall be coupled with the use of a split shaft PTO and incorporate pumping circuits. These circuits shall be used allowing the vehicle to operate in the fourth range lockup while operating the pump mode due to the 1 to 1 ratio through the transmission, therefore the output speed of the engine is the input speed to the pump. The pump output can be easily calculated by using this input speed and the drive ratio of the pump itself to rate the gallons of water the pump can provide. A transmission interface connector shall be provided in the cab. This package shall contain the following input/output circuits to the transmission control module. The Gen V-E transmission shall include ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 31 of 81 prognostic diagnostic capabilities. These capabilities shall include the monitoring of the fluid life, filter change indication, and transmission clutch maintenance. Function ID Description Wire assignment Inputs C PTO Request 142 J Fire Truck Pump Mode (4th Lockup) 122 / 123 Outputs C Range Indicator 145 (4th) G PTO Enable Output 130 Signal Return 103 1807-005 TRANSMISSION SHIFT SELECTOR An Allison pressure sensitive range selector touch pad shall be provided and located to the right of the driver within clear view and easy reach. The shift selector shall have a graphical Vacuum Florescent Display (VFD) capable of displaying two lines of text. The shift selector shall provide mode indication and a prognostic indicator (wrench symbol) on the digital display. The prognostics monitor various operating parameters and shall alert you when a specific maintenance function is required. 1815-002 ELECTRONIC TRANSMISSION OIL LEVEL INDICATOR The transmission fluid shall be monitored electronically and shall send a signal to activate a warning in the instrument panel when levels fall below normal. 1814-002 TRANSMISSION PRE-SELECT WITH AUXILIARY BRAKE When the auxiliary brake is engaged, the transmission shall automatically shift to second gear to decrease the rate of speed assisting the secondary braking system and slowing the vehicle. 1808-007 TRANSMISSION COOLING SYSTEM The transmission shall include a water to oil cooler system located in the cooling loop between the radiator and the engine. The transmission cooling system shall meet all transmission manufacturer requirements. The transmission cooling system shall feature continuous flow of engine bypass water to maintain uninterrupted transmission cooling. 1817-001 TRANSMISSION DRAIN PLUG The transmission shall include an original equipment manufacturer installed oil drain plug. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 32 of 81 8005-001 TRANSMISSION WARRANTY The Allison EVS series transmission shall be warranted for a period of five years with unlimited mileage. Parts and labor shall be included in the warranty. 2004-003 LH PTO A Spartan supplied ten (10) bolt standard duty clutched drive PTO shall be installed on the transmission. Installation shall include mounting of the PTO and wiring the unit with a control switch. 2001-011 LH PTO MODEL A ten (10) bolt Chelsea model heavy duty transmission driven PTO shall be installed. The clutched shifted PTO is designed specifically for the Allison world transmission and provides torque ranges from 250 to 335 lb. ft. 2010-004 RH PTO A PTO shall be installed on the transmission by the OEM. 2008-021 RH PTO MODEL A ten (10) bolt Chelsea model heavy duty transmission driven PTO shall be installed. The clutched shifted PTO is designed specifically for the Allison world transmission and provides torque ranges from 250 to 335 lb. ft. 2005-006 PTO LOCATION The dual transmission driven power take offs (PTO) shall be mounted, one in the 8:00 o’clock position and one in the 1:00 o’clock position. 2007-002 PTO PROGRAMMING The power take off shall be programmed for operator control such that it shall only engage at or below 900 RPM and operate in a range up to 4000 RPM. The PTO programming shall provide for automatic disengagement set at a specified engine speed of 4000 RPM which shall protect equipment driven from the power take off. 2009-047 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 33 of 81 PTO CONTROL The right hand power take off shall be prewired to be controlled by the transmission. It will use a virtual button on the Vista display and control screen with text messages. Disable is displayed when switch is off. Enable is displayed when the switch is turned on. Active is displayed when the switch is on with positive engagement of the power take off. Required operating conditions for enabling this function are: • Throttle position is low • Engine speed is within customer modifiable constant limits • Output speed is within customer modifiable constant limits • Park brake set The left hand power take off shall be controlled by the park brake. It will use a virtual button on the Vista display and control screen with text messages. Disable is displayed when switch is off. Enable is displayed when the switch is turned on. Active is displayed when the switch is on with positive engagement of the power take off. 1330-102 PTO CLEARANCE The cab floor shall include an addition into the cab interior to provide additional clearance for the power take off on the transmission in the one o’clock position. The pocket shall be constructed of 0.19 thick bright embossed aluminum tread plate covered by floor mat and shall measure approximately 3.00 inches tall X 21.00 inches wide X 51.00 inches long. 3001-007 DRIVELINE All drivelines shall be heavy duty metal tube and equipped with Spicer 1810 series universal joints for the main drivelines, and 1710 series for the inter-axle shaft. The shafts shall be dynamically balanced prior to installation to alleviate future vibration. In areas of the driveline where a slip shaft is required, the splined slip joint shall be coated with Glide Coat®. 3004-003 DRIVELINE GUARDS Two driveline guard loops shall be provided and installed to support the driveline shafts for routine maintenance and in the event of a driveline component failure. 3005-002 MIDSHIP PUMP / GEARBOX A temporary jackshaft driveline shall be installed by the chassis manufacturer to accommodate the mid- ship split shaft pump as specified by the apparatus manufacturer. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 34 of 81 3008-054 MIDSHIP PUMP / GEARBOX MODEL The midship pump/gearbox provisions shall be for a Hale QMAX pump. 3048-003 MIDSHIP PUMP GEARBOX DROP The Hale pump gearbox shall have an (short) drop length. 3009-020 MIDSHIP PUMP RATIO The ratio for the midship pump shall be 2.28:1 (23). 3010-1600 MIDSHIP PUMP LOCATION C/L SUCTION TO C/L REAR AXLE The midship pump shall be located so the dimension from the centerline of the suction to the centerline of the rear axle is 160.00 inches. 5013-023 PUMP SHIFT CONTROLS One pump shift control panel shall be mounted in a pod to the right of the transmission shifter below the mirror controls. The following shall be provided on the panel: a three position locking toggle switch; an engraved PUMP ENGAGED identification light; and an engraved OK TO PUMP identification light. The pump shift control panel shall be black with a yellow border outline. One label indicating pump instructions and the transmission shift selector position used for pumping shall be provided and located so it can be read from the driver’s position per NFPA 16.10.1.3. The road mode shall be selected when the switch is in the up position and pump mode shall be selected when the switch is in the down position. The center switch position shall exhaust air from both pump and road sides of the pump gear box shift cylinder. 3049-003 PUMP SHIFT CONTROL PLUMBING Air connections shall be provided from the air supply tank to the pump shift control valve and from the pump shift control valve to the frame mounted bracket. The frame mounted bracket shall include labeling identifying the pump and road connection points with threaded 0.25 inch NPT fittings on the solenoid for attaching the customer installed pump. The air supply shall be pressure protected from service brake system. 3109-042 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 35 of 81 FUEL FILTER/WATER SEPARATOR The fuel system shall have a Racor S3238 fuel filter/water separator as a primary filter. The fuel filter shall have a drain valve and a see through cover to allow visual inspection of fuel and filter condition. The Racor S3238 shall be a 10 micron filter capable of handling a maximum flow rate of 150 gallons per hour. A secondary fuel filter shall be included as approved by the engine manufacturer. An instrument panel lamp and audible alarm which indicates when water is present in the fuel-water separator shall also be included. 3111-002 FUEL LINES The fuel system supply and return lines installed from the fuel tank to the engine shall be black textile braided lines which are reinforced with braided high tensile steel wire. The fuel lines shall be connected with reusable steel fittings. 3104-003 FUEL SHUTOFF VALVE A fuel shutoff valve shall be installed in the fuel draw line at the primary fuel filter to allow the fuel filter to be changed without loss of fuel to the fuel pump. A second fuel shutoff valve shall be installed in the fuel draw line, near the fuel tank to allow maintenance to be performed with minimal loss of fuel. 3103-008 ELECTRIC FUEL PRIMER Integral to the engine assembly is an electric lift pump that serves the purpose of pre-filter fuel priming. 3112-003 FUEL COOLER An aluminum cross flow air to fuel cooler shall be provided to lower fuel temperature allowing the vehicle to operate at higher ambient temperatures. The fuel cooler shall be located behind the rear axle. 3101-046 FUEL TANK The fuel tank shall have a capacity of sixty-eight (68) gallons and shall measure 35.00 inches in width X 17.00 inches in height X 29.00 inches in length. The baffled tank shall be made of 14 gauge aluminized steel. The exterior of the tank shall be painted with a PRP Corsol™ black anti-corrosive exterior metal treatment finish. This results in a tank which offers the internal and external corrosion resistance. In addition, the exterior of the fuel tank shall be coated with Spar-Liner spray on protective coating. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 36 of 81 The tank shall have a vent port to facilitate venting to the top of the fill neck for rapid filling without "blow-back" and a roll over ball check vent for temperature related fuel expansion and draw. The tank is designed with dual draw tubes and sender flanges. The tank shall have 2.00 inch NPT fill ports for right or left hand fill. A 0.50 inch NPT drain plug shall be centered in the bottom of the tank. The fuel tank shall be mounted below the frame, behind the rear axle. Two three-piece strap hanger assemblies with straps bolted midway on the fuel tank front and rear shall be utilized to allow the tank to be easily lowered and removed for service purposes. Rubber isolating pads shall be provided between the tank and the upper tank mounting brackets. Strap mounting studs through the rail, hidden behind the body shall not be acceptable. 3102-020 FUEL TANK FILL PORT The fuel tank fill ports shall be provided with two left fill ports located one in the forward position and one in the middle position and the right fill port located in the middle position of the fuel tank. A 1.50 inch diameter hole shall be provided in the left and right frame rails for vent hose routing provisions. The holes shall be located adjacent to the fuel tank and 5.13 inches up from the bottom of each rail. 3114-002 FUEL TANK SERVICEABILTY PROVISIONS The chassis fuel lines shall have additional length provided so the tank can be easily lowered and removed for service purposes. The additional 8.00 feet of length shall be located above the fuel tank and shall be coiled and secured. The fuel line fittings shall be pointed towards the right side (curbside) of the chassis. 2401-022 FRONT AXLE The front axle shall be a Meritor Easy Steer Non drive front axle, model number MFS-23. The axle shall include a 3.74 inch drop and a 71.00 inch king pin intersection (KPI). The axle shall include a conventional style hub with a standard knuckle. The weight capacity for the axle shall be rated to 23,000 pounds. This rating shall require special approvals from the wheel manufacturers. 8059-010 FRONT AXLE WARRANTY The front axle shall be warranted by Meritor for two years with unlimited miles under the general service application. Details of the Meritor warranty are provided on the PDF document attached to this option. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 37 of 81 2405-001 FRONT WHEEL BEARING LUBRICATION The front axle wheel bearings shall be lubricated with oil. The oil level can be visually checked via clear inspection windows in the front axle hubs. 2502-002 FRONT SHOCK ABSORBERS Two Bilstein inert, nitrogen gas filled shock absorbers shall be provided and installed as part of the front suspension system. The shocks shall be a monotubular design and fabricated using a special extrusion method, utilizing a single blank of steel without a welded seam, achieving an extremely tight peak-to-valley tolerance and maintains consistent wall thickness. The monotubular design shall provide superior strength while maximizing heat dissipation and shock life. The ride afforded through the use of a gas shock is more consistent and shall not deteriorate with heat, the same way a conventional oil filled hydraulic shock would. The Bilstein front shocks shall include a digressive working piston assembly allowing independent tuning of the compression and rebound damping forces to provide optimum ride and comfort without compromise. The working piston design shall feature fewer parts than most conventional twin tube and “road sensing” shock designs and shall contribute to the durability and long life of the Bilstein shock absorbers. Proposals offering the use of conventional twin tube or “road sensing” designed shocks shall not be considered. 2501-014 FRONT SUSPENSION The front suspension shall include a ten (10) leaf spring pack in which the longest leaf measures 53.38 inch long and 4.00 inches wide. The springs shall be shot peened for long life and include a military double wrapped front eye. The springs shall be bolted in place with M20 10.9 bolts and have replaceable rubber bushings in the spring eyes. The spring capacity shall be rated at 23,000 pounds. 2601-006 STEERING COLUMN/ WHEEL The cab shall include a Douglas Autotech steering column which shall include a seven position tilt, a 2.25 inch telescopic adjustment, and an 18.00 inch, four spoke steering wheel located at the driver’s position. The steering wheel shall be covered with black polyurethane foam padding. The steering column shall contain a horn button, self-canceling turn signal switch, four-way hazard switch and headlamp dimmer switch. 2603-001 POWER STEERING PUMP ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 38 of 81 The hydraulic power steering pump shall be a TRW PS and shall be gear driven from the engine. The pump shall be a balanced, positive displacement, sliding vane type. 2609-002 ELECTRONIC POWER STEERING FLUID LEVEL INDICATOR The power steering fluid shall be monitored electronically and shall send a signal to activate an audible alarm and visual warning in the instrument panel when fluid level falls below normal. 2606-009 FRONT AXLE CRAMP ANGLE The chassis shall have a front axle cramp angle of 48-degrees to the left and 44-degrees to the right. 2610-005 POWER STEERING GEAR The power steering gear shall be a TRW model TAS 85 with an assist cylinder. 2608-001 CHASSIS ALIGNMENT The chassis frame rails shall be measured to insure the length is correct and cross checked to make sure they run parallel and are square to each other. The front and rear axles shall be laser aligned. The front tires and wheels shall be aligned and toe-in set on the front tires by the chassis manufacturer. 3401-012 REAR AXLE The rear axle shall be a Meritor model RT-52-185 tandem drive axle. The axle shall include precision forged, single reduction differential gearing, and shall have a fire service rated capacity of 54,000 pounds. The axle shall be built of superior construction and quality components to provide the rugged dependability needed to stand up to the fire industry’s demands. The axle shall include rectangular shaped, hot-formed housing with a standard wall thickness of 0.56 of an inch for extra strength and rigidity and a rigid differential case for high axle strength and reduced maintenance. The axle shall have heavy-duty Hypoid gearing for longer life, greater strength and quieter operation. Industry-standard wheel ends for compatibility with both disc and drum brakes, and unitized oil seal technology to keep lubricant in and help prevent contaminant damage will be used. 8061-007 REAR AXLE WARRANTY ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 39 of 81 The rear axle shall be warranted by Meritor for two years with unlimited miles under the general service application. Details of the Meritor warranty are provided on the PDF document attached to this option. 3403-002 REAR AXLE DIFFERENTIAL LUBRICATION The rear axle differential shall be lubricated with oil. 3411-002 REAR WHEEL BEARING LUBRICATION The rear axle wheel bearings shall be lubricated with oil. 3407-003 REAR AXLE DIFFERENTIAL CONTROL The tandem axle chassis shall include an inter-axle differential lock, which shall allow both axles to be engaged as drive axles. The inter-axle differential lock shall be controlled by a locking rocker switch on the switch panel. The light on the switch shall illuminate with positive engagement of the inter-axle differential lock. 3408-003 VEHICLE TOP SPEED The top speed of the vehicle shall be approximately 60 MPH MPH at governed engine RPM. 3501-016 REAR SUSPENSION The tandem axle shall feature a Raydan Air-Link AL-600 air suspension. The Air-Link AL-600 shall feature a unique air ride and walking beam suspension design which combines a super smooth ride with durability. The suspension has only two moving parts for long wear and low maintenance cost. The rear tandem suspension shall have 56.00 inch axle centers. Dual air height control valves shall be installed to ensure equal frame height on both sides of the vehicle regardless of the load. The rear suspension shall be run flat capable at reduced speeds. The rear suspension capacity shall be rated at 54,000 to 63,000 pounds. 3503-003 REAR SHOCK ABSORBERS ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 40 of 81 Shock absorbers shall be supplied by the suspension manufacturer and installed on the rear axle suspension. 3601-026 FRONT TIRE The front tires shall be Michelin 425/65R22.5 tubeless radial XFE regional tread. The front tire stamped load capacity shall be 22,800 pounds per axle with a speed rating of 65 miles per hour when properly inflated to 120 pounds per square inch. The Michelin Tire Intermittent Service Rating load capacity shall be 24,400 pounds per axle with a speed rating of up to 75 miles per hour when properly inflated to 120 pounds per square inch. The Michelin Intermittent Service Rating limits the operation of the emergency vehicle to one hour of loaded travel with a one hour cool down prior to another loaded run. 3602-010 REAR TIRE The rear tires shall be Michelin 12R-22.5 16PR tubeless radial XZE regional tread. The rear tire stamped load capacity shall be 27,120 pounds per axle with a speed rating of 75 miles per hour when properly inflated to 120 pounds per square inch. The Michelin Tire Intermittent Service Rating load capacity shall be 28,880 pounds per axle with a speed rating of 75 miles per hour when properly inflated to 120 pounds per square inch. The Michelin Intermittent Service Rating limits the operation of the emergency vehicle to one hour of loaded travel with a one hour cool down prior to another loaded run. 3413-614 REAR AXLE RATIO The rear axle ratio shall be 6.14:1. 3614-011 TIRE PRESSURE INDICATOR There shall be a voucher provided with the chassis for a dial style tire pressure indicator at the front tire valve stem and a pop up style tire pressure indicator at the rear tire valve stem. The indicator shall provide visual indication of pressure in the specific tire. The tire pressure indicators shall be redeemed upon the vehicle manufacturer’s receipt of the voucher for installation by the customer. 3701-033 FRONT WHEEL ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 41 of 81 The front wheels shall be Alcoa hub piloted, 22.50 inch X 12.25 inch LvL One™ polished aluminum wheels. The hub piloted mounting system shall provide easy installation and shall include two-piece flange nuts. The wheels shall feature one-piece forged strength and a polished finish that lasts. 3703-027 REAR WHEEL The outer rear wheels shall be Alcoa hub piloted, 22.50 inch X 8.25 inch LvL One™ aluminum wheels with a polished outer surface. The inner rear wheels shall be Alcoa hub piloted, 22.50 inch X 8.25 inch aluminum wheels with LvL One™ bright machine finish. The hub piloted mounting system shall provide easy installation and shall include two-piece flange nuts. 3719-002 BALANCE WHEELS AND TIRES All of the wheels and tires, including any spare wheels and tire assemblies, shall be dynamically balanced. 3702-002 WHEEL TRIM The front wheels shall include stainless steel lug nut covers and stainless steel baby moons shipped loose with the chassis for installation by the apparatus builder. The baby moons shall have cutouts for oil seal viewing when applicable. The rear wheels shall include stainless steel lug nut covers and band mounted spring clip stainless steel high hats shipped loose with the chassis for installation by the apparatus builder. The lug nut covers, baby moons, and high hats shall be RealWheels® brand constructed of 304L grade, non-corrosive stainless steel with a mirror finish. Each wheel trim component shall meet D.O.T. certification. 3205-015 BRAKE SYSTEM A rapid build-up air brake system shall be provided. The air brakes shall include a three air tank, four reservoir system with a total of 6220 cubic inch of air capacity. A floor mounted treadle valve shall be mounted inside the cab for graduated control of applying and releasing the brakes. An inversion valve shall be installed to provide a service brake application in the unlikely event of primary air supply loss. All air reservoirs provided on the chassis shall be labeled for identification. The rear axle spring brakes shall automatically apply in any situation when the air pressure falls below 25 PSI and shall include a mechanical means for releasing the spring brakes when necessary. An audible alarm shall designate when the system air pressure is below 60 PSI. A six sensor, six modulator Anti-lock Braking System (ABS) shall be installed on the front and tandem rear axles in order to prevent the brakes from locking or skidding while braking during hard ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 42 of 81 stops or on icy or wet surfaces. This in turn shall allow the driver to maintain steering control under heavy braking and in most instances, shorten the braking distance. The electronic monitoring system shall incorporate diagonal circuitry which shall monitor wheel speed during braking through a sensor and tone ring on each wheel. A dash mounted ABS lamp shall be provided to notify the driver of a system malfunction. The ABS system shall automatically disengage the auxiliary braking system device when required. The speedometer screen shall be capable of reporting all active defaults using PID/SID and FMI standards. Additional safety shall be accommodated through Automatic Traction Control (ATC) which shall be installed on the tandem rear axle. The ATC system shall apply the ABS when the drive wheels loose traction. The system shall scale the electronic engine throttle back to prevent wheel spin while accelerating on ice or wet surfaces. A virtual style switch shall be provided and properly labeled “mud/snow”. When the switch is pressed once, the system shall allow a momentary wheel slip to obtain traction under extreme mud and snow conditions. During this condition the ATC light shall blink continuously notifying the driver of activation. Pressing the switch again shall deactivate the mud/snow feature. The Electronic Stability Control (ESC) unit is a functional extension of the electronic braking system. It is able to detect any skidding of the vehicle about its vertical axis as well as any rollover tendency. The control unit comprises an angular-speed sensor that measures the vehicle’s motion about the vertical axis, caused, for instance, by cornering or by skidding on a slippery road surface. An acceleration sensor measures the vehicle’s lateral acceleration. The Controller Area Network (CAN) bus provides information on the steering angle. On the basis of lateral acceleration and steering angle, an integrated microcontroller calculates a theoretical angular speed for the stable vehicle condition. 3206-003 FRONT BRAKES The front brakes shall be Meritor EX225 Disc Plus disc brakes with 17.00 inch vented rotors. 3207-005 REAR BRAKES The rear brakes shall be Meritor 16.50 inch X 7.00 inch S-cam drum type. The brakes shall feature a cast iron shoe. 3208-002 PARK BRAKE Upon application of the push-pull valve in the cab, the rear brakes will engage via mechanical spring force. This is accomplished by dual chamber rear brakes, satisfying the parking brake requirements. In addition to the mechanical rear brake engagement, the front service brakes will also engage via air pressure, providing additional braking capability. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 43 of 81 3204-002 PARK BRAKE CONTROL A Meritor-Wabco manual hand control push-pull style valve shall operate the parking brake system. The control shall be yellow in color. The parking brake actuation valve shall be mounted on the center of the tunnel within easy access of both the driver and officer positions. 3214-005 REAR BRAKE SLACK ADJUSTERS Gunite rear brake automatic slack adjusters shall be installed on the axle. 3202-005 AIR DRYER The brake system shall include a Wabco System Saver 1200 air dryer with an integral heater with a Metri-Pack sealed connector. The air dryer incorporates an internal turbo cutoff valve that closes the path between the air compressor and air dryer purge valve during the compressor "unload" cycle. The turbo cutoff valve allows purging of moisture and contaminants without the loss of turbo boost pressure. The air dryer shall be mounted behind the battery box on the left hand side. 3215-004 FRONT BRAKE CHAMBERS The front brakes shall be provided with MGM type 24 long stroke brake chambers. 3210-015 REAR BRAKE CHAMBERS The rear axle shall include TSE 30/36 brake chambers which shall convert the energy of compressed air into mechanical force and motion. This shall actuate the brake camshaft, which in turn shall operate the foundational brake mechanism forcing the brake shoes against the brake drum. The TSE Type 36 brake chamber has a 36.00 square inch effective area. 3320-001 AIR COMPRESSOR The air compressor provided for the engine shall be a Wabco® SS318 single cylinder pass-through drive type compressor which shall be capable of producing 18.7 CFM at 1200 engine RPMs. The air compressor shall feature a higher delivery efficiency translating to more air delivery per horsepower absorbed. The compressor shall include an aluminum cylinder head which shall improve cooling, reduce weight and decrease carbon formation. Superior piston and bore finishing technology shall reduce oil consumption and significantly increasing the system component life. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 44 of 81 3339-004 AIR GOVERNOR An air governor shall be provided to control the cut-in and cut-out pressures of the engine mounted air compressor. The governor shall be calibrated to meet requirements. The air governor shall be located on the air dryer bracket on the left frame rail behind the battery box. 3303-010 MOISTURE EJECTORS Heated, automatic moisture ejectors with a manual drain provision shall be installed on all reservoirs of the air supply system. The manual drain provision shall include an actuation pull cable coiled and tied at each drain valve. The supplied cables when extended shall be sufficient in length to allow each drain to be activated from the side of the apparatus. 3307-001 AIR SUPPLY LINES The air system on the chassis shall be plumbed with color coded reinforced nylon tubing air lines. The primary (rear) brake line shall be green, the secondary (front) brake line red, the parking brake line orange and the auxiliary (outlet) will be blue. Brass compression type fittings shall be used on the nylon tubing. All drop hoses shall include fiber reinforced neoprene covered hoses. 3313-002 AUXILIARY AIR CONNECTION An auxiliary air line shall be plumbed off the auxiliary air tank and routed inside the cab terminating under the driver dash area. A temporary mounted brass single port tee shall be supplied for the OEM usage, such as pump shift operator valves. If used for a pump shift control it shall be provided and installed by the OEM. 3334-002 AIR TANK SPACERS There shall be spacers included with the air tank mounting. The spacers shall move the air tanks 1.50 inches inward towards the center of the chassis. This shall provide clearance between the air tanks and the frame for body U-bolt clearance. 3338-002 REAR AIR TANK MOUNTING If a combination of wheel base, air tank quantity, or other requirements necessitate the location of one or more air tanks to be mounted rear of the fuel tank, these tank(s) will be mounted perpendicular to frame. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 45 of 81 2103-2440 WHEELBASE The chassis wheelbase shall be 244.00 inches. 2106-1100 REAR OVERHANG The chassis rear overhang shall be 110.00 inches. 2101-004 FRAME The frame shall consist of triple side rails and cross members forming a ladder style frame. The side rails shall be formed in the shape of a channel, with the outer rail measuring 10.25 inches high X 3.50 inches deep X 0.38 inches thick, with an inner channel 9.44 inches high X 3.13 inches deep X 0.38 inches thick, and a second inner channel, 8.55 inches high X 2.75 inches deep X 0.25 inches thick which shall be provided extending from the rear of the cab to the forward rear suspension cross member. Each rail shall be constructed of 110,000 psi minimum yield high strength low alloy steel. The triple rail section shall be rated by a Resistance Bending Moment (RBM) minimum of 3,921,500 inch pounds and have a minimum section modulus of 35.65 cubic inches. The frame shall measure 35.00 inches in width. Proposals calculating the frame strength using the “box method” shall not be considered. Proposals including heat treated rails shall not be considered. Heat treating frame rails produces rails that are not uniform in their mechanical properties throughout the length of the rail. Rails made of high strength, low alloy steel are already at the required yield strength prior to forming the rail. A minimum of seven fully gusseted 0.25 inch thick cross members shall be installed. The inclusion of the body mounting, or bumper mounting shall not be considered as a cross member. The cross members shall be attached using zinc coated grade 8 fasteners. The bolt heads shall be flanged type, held in place by distorted thread flanged lock nuts. Each cross member shall be mounted to the frame rails utilizing a minimum of 0.25 inch thick gusset reinforcement plates at all corners balancing the area of force throughout the entire frame. Any proposals not including additional reinforcement for each cross member shall not be considered. All relief areas shall be cut in with a minimum 2.00 inch radius at intersection points with the edges ground to a smooth finish to prevent a stress concentration point. The frame and cross members shall carry a lifetime warranty to the original purchaser. A copy of the frame warranty shall be made available upon request. Proposals offering warranties for frames not including cross members shall not be considered. 8007-011 FRAME WARRANTY ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 46 of 81 The frame and cross members shall carry a limited lifetime warranty to the original purchaser. The warranty shall include conditional items listed in the detailed warranty document which shall be provided upon request. 2117-002 FRAME CLEAR AREA The chassis frame shall be left clear of chassis mounted components inside the frame rails within the first 30.00 inches behind the cab to allow space for OEM installed components. Cross members may be installed in the clear area if required for proper frame or driveline configuration. 2110-104 FRAME PAINT The frame shall be powder coated black prior to any attachment of components. All powder coatings, primers and paint shall be compatible with all metals, pretreatments and primers used. The cross hatch adhesion test per ASTM D3359 shall not have a fail of more than ten (10) squares. The pencil hardness test per ASTM D3363 shall have a final post-curved pencil hardness of H- 2H. The direct impact resistance test per ASTM D2794 shall have an impact resistance of 120.00 inches per pound at 2 mils. Any proposals offering painted frame with variations from the above process shall not be accepted. The film thickness of vendor supplied parts shall also be sufficient to meet the performance standards as stated above. The chassis under carriage consisting of frame, axles, driveline running gear, air tanks and other chassis mounted components shall be painted with gloss black paint. Paint shall be applied prior to airline and electrical wiring installation. 2105-002 REAR MUD FLAP The unit shall be equipped with a temporary wooden fender and mud flap assembly for transport to the body manufacturer. 2201-001 FRONT BUMPER A one piece, two rib wrap-around style, polished stainless steel front bumper shall be provided. The material shall be 10 gauge 304 stainless steel, 12" high and 104.50 inches wide. 2202-005 FRONT BUMPER EXTENSION LENGTH The front bumper shall be extended approximately 21.00 inches ahead of the cab. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 47 of 81 2226-004 FRONT BUMPER EXTENSION FRAME WIDTH The front bumper extension frame shall feature an overall width of 48.25 inches. 2208-006 FRONT BUMPER APRON The 21.00 inch extended front bumper shall include an apron constructed of 0.19 inch thick embossed aluminum tread plate. The apron shall be installed between the bumper and the front face of the cab affixed using stainless steel bolts attaching the apron to the top bumper flange. 2211-004 FRONT BUMPER COMPARTMENT CENTER The front bumper shall include a hose tray compartment in the bumper apron located in the center that shall measure 58.00 inches wide X 6.00 inches deep. The compartment shall be constructed of 0.13 inch 5052-H32 grade aluminum and shall include drain holes in the bottom corners to allow excess moisture to escape. The compartment shall include a cover constructed of 0.19 inch thick bright embossed aluminum tread plate. 2210-030 FRONT BUMPER COMPARTMENT COVER HARDWARE The front bumper compartment shall include a 7.00 inch stainless lift handle at the top center of the compartment lid. Gas cylinder stays shall hold the cover open. The cover shall held in the closed position via two pull to release rubber style hold down handles located one at each end of the cover. 5503-002 MECHANICAL SIREN The front bumper shall include an electro mechanical Federal Q2B™ siren, which shall be streamlined, chrome-plated and shall produce 123 decibels of sound at 10.00 feet. The Q2B™ siren produces a distinctive warning sound that is recognizable at long distances. A unique clutch design provides a longer coast down sound while reducing the amp draw to 100 amps. The siren shall measure 10.50 inches wide X 10.00 inches high X 14.00 inches deep. 2218-002 MECHANICAL SIREN LOCATION The siren shall be pedestal mounted on the bumper apron on the furthest outboard section of the bumper on the driver side. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 48 of 81 5501-020 AIR HORN The front bumper shall include two Hadley brand E-Tone air horns which shall measure 21.00 inches long with a 6.00 inch round flare. The air horns shall be trumpet style with a chrome finish on the exterior and a painted finish deep inside the trumpet. 2216-011 AIR HORN LOCATION The air horns shall be recess mounted in the front bumper face, one on the right side of the bumper in the outboard position relative to the right hand frame rail and one on the left side of the bumper in the outboard position relative to the left hand frame rail. 2232-002 AIR HORN RESERVOIR One air reservoir, with a 1200 cubic inch capacity, shall be installed on the chassis to act as a supply tank for operating air horns. The reservoir shall be isolated with a 90 PSI pressure protection valve on the reservoir supply side to prevent depletion of the air to the air brake system. 5504-030 ELECTRONIC SIREN SPEAKER The bumper shall include two Cast Products Inc. model SA4301, 100 watt speakers which shall be recess mounted within the bumper fascia. Each speaker shall measure 6.20 inches tall X 7.36 inches wide X 3.06 inches deep. Each speaker shall include a flat mounting flange which shall be polished aluminum. 2217-027 ELECTRONIC SIREN SPEAKER LOCATION The two electronic siren speakers shall be located on the front bumper face between the frame rails in the right and left side inboard positions. 2204-006 FRONT BUMPER TOW EYES The bumper shall include two chrome plated tow eyes shall be installed through the front bumper. The eyes shall be fabricated from 0.75 inch thick #1020 ASTM-A36 hot rolled steel. The inside diameter of the eye shall be 2.00 inches and include a chamfered edge. 2301-001 CAB TILT SYSTEM ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 49 of 81 The entire cab shall be capable of tilting approximately 45-degrees to allow for easy maintenance of the engine and transmission. The cab tilt pump assembly shall be located on the right side of the chassis above the battery box. The electric-over-hydraulic lift system shall include an ignition interlock and red cab lock down indicator lamp on the tilt control which shall illuminate when holding the “Down” button to indicate safe road operation. It shall be necessary to activate the master battery switch and set the parking brake in order to tilt the cab. As a third precaution the ignition switch must be turned off to complete the cab tilt interlock safety circuit. Two spring-loaded hydraulic hold down hooks located outboard of the frame shall be installed to hold the cab securely to the frame. Once the hold-down hooks are set in place, it shall take the application of pressure from the hydraulic cab tilt lift pump to release the hooks. Two cab tilt cylinders shall be provided with velocity fuses in each cylinder port. The cab tilt pivots shall be 1.90 inch ball and be anchored to frame brackets with 1.25 inch diameter studs. A steel safety channel assembly, painted safety yellow shall be installed on the right side cab lift cylinder to prevent accidental cab lowering. The safety channel assembly shall fall over the lift cylinder when the cab is in the fully tilted position. A cable release system shall also be provided to retract the safety channel assembly from the lift cylinder to allow the lowering of the cab. 2303-003 CAB TILT LIMIT SWITCH A cab tilt limit switch shall be installed. The switch will effectively limit the travel of the cab when being tilted. The limit adjustment of the switch shall be preset by the chassis manufacturer to prevent damage to the cab or any bumper mounted option mounted in the cab tilt arc. Further adjustment to the limit by the apparatus manufacturer shall be available to accommodate additional equipment. 2305-003 CAB TILT CONTROL RECEPTACLE A 25.00 foot cab tilt control harness shall be provided on the right side of frame just behind the cab. This harness shall consist of an 8.00 foot harness connected to the tilt pump and a 17.00 foot extension harness with a six pin Deutsch connector with cap for mounting in a compartment in the body. The remote control pendant shall include 20.00 feet of cable with a mating Deutsch connector. The remote control pendant shall be shipped loose with the chassis. 1401-009 CAB WINDSHIELD The cab windshield shall have a surface area of 2969.88 square inches and be of a two piece wraparound design for maximum visibility. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 50 of 81 The glass utilized for the windshield shall include standard automotive tint. The left and right windshield shall be fully interchangeable thereby minimizing stocking and replacement costs. Each windshield shall be installed using black self locking window rubber. 1402-002 GLASS FRONT DOOR The front cab doors shall include a window which is 27.00 inches in width X 26.00 inches in height. These windows shall have the capability to roll down completely into the door housing. This shall be accomplished using electric actuation. The left and right front door windows shall be controlled using a switch on each respective side inner door panel. The driver’s door shall include a switch for each powered door window in the cab. There shall be an irregular shaped fixed window which shall measure 2.50 inches wide at the top, 8.00 inches wide at the bottom X 26.00 inches in height, more commonly known as “cozy glass” ahead of the front door roll down windows. The windows shall be mounted within the frame of the front doors trimmed with a black anodized ring on the exterior. 1407-001 GLASS TINT FRONT DOOR The windows located in the left and right front doors shall have a standard green automotive tint which shall allow seventy-five percent (75%) light transmittance. 1419-008 GLASS REAR DOOR RH The rear right hand side crew door shall include a window which is 27.00 inches in width X 26.00 inches in height. The window shall be a powered type and shall be controlled by a switch on the inner door panel and on the driver’s control panel. 1430-001 GLASS TINT REAR DOOR RIGHT HAND The window located in the right hand side rear door shall include a standard green automotive tint which shall allow seventy-five percent (75%) light transmittance. 1412-008 GLASS REAR DOOR LH The rear left hand side crew door shall include a window which is 27.00 inches in width X 26.00 inches in height. The window shall be a powered type and shall be controlled by a switch on the inner door panel and on the driver’s control panel. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 51 of 81 1431-001 GLASS TINT REAR DOOR LEFT HAND The window located in the left hand side rear door shall include a standard green automotive tint which shall allow seventy-five percent (75%) light transmittance. 1410-003 GLASS SIDE MID RH The cab shall include a window on the right side behind the front and ahead of the crew door which shall measure 16.00 inches wide X 26.00 inches high. This window shall be fixed within this space and shall be rectangular in shape. The window shall be mounted using self locking window rubber. The glass utilized for this window shall include a green automotive tint unless otherwise noted. 1432-001 GLASS TINT SIDE MID RIGHT HAND The window located on the right hand side of the cab between the front and rear doors shall include a standard green automotive tint which shall allow seventy-five percent (75%) light transmittance. 1409-003 GLASS SIDE MID LH The cab shall include a window on the left side behind the front door and ahead of the crew door and above the wheel well which shall measure 16.00 inches wide X 26.00 inches high. This window shall be fixed within this space and shall be rectangular in shape. The window shall be mounted using self locking window rubber. The glass utilized for this window shall include a green automotive tint unless otherwise noted. 1433-001 GLASS TINT SIDE MID LEFT HAND The window located on the left hand side of the cab between the front and rear doors shall include a standard green automotive tint which shall allow seventy-five percent (75%) light transmittance. 1614-102 CLIMATE CONTROL The cab shall be equipped with a ceiling mounted combination defrost / heating and air-conditioning system mounted above the engine tunnel in a central location. The system shall offer sixteen (16) adjustable louvers. Six of the louvers shall face forward towards the windshield, offering 45,000 BTU of heat at 320 CFM for defrosting. The system shall include six rearward facing louvers to direct air for the crew area and four for driver and officer comfort. The HVAC system shall be designed to produce 60,000 BTU of heat and 32,000 BTU of cooling. The ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 52 of 81 HVAC cover shall be made of aluminum which shall be coated with a customer specified interior paint, or protective coating. All defrost/heating systems shall be plumbed with one seasonal shut-off valve at the front corner on the right side of the cab. The air conditioner lines shall be a mixture of custom bent zinc coated steel fittings and Aero-quip GH 134 flexible hose with Aero-Quip EZ-Clip fittings. 1632-003 CLIMATE CONTROL DRAIN The climate control system shall include a venturi pump for water management. The venturi pump drain shall remove condensation from the air conditioning system. 1617-104 CLIMATE CONTROL ACTIVATION The heating, defrosting and air conditioning controls shall be located on the center dash panel in the lower left hand side, in a position which is easily accessible to the driver. The climate control shall be activated by a rotary switch. 1620-012 HVAC OVERHEAD COVER PAINT The overhead HVAC cover shall be coated with black Spar-Liner. 1610-002 HEATER HOSE INSULATION The heater hoses leading from the engine to the cab shall include a foam insulation wrap which runs the length of the hose improving heating in extreme cold climates. The heater hoses which shall be routed inside the cab shall not be insulated. 1603-007 A/C CONDENSER LOCATION A roof mounted A/C condenser shall be installed on the right side of the cab, mid-roof. 1601-001 A/C COMPRESSOR The air-conditioning compressor shall be a belt driven, engine mounted, open type compressor that shall be capable of producing a minimum of 32,000 BTU at 1500 engine RPMs. The compressor shall utilize R-134A refrigerant and PAG oil. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 53 of 81 1322-002 CAB INSULATION The cab ceiling and walls shall include 1.00 inch thick foam insulation. The insulation shall act as a barrier absorbing noise as well as assisting in sustaining the desired climate within the cab interior. 1530-001 UNDER CAB INSULATION The underside of the cab tunnel surrounding the engine shall be lined with multi-layer insulation, engineered for application inside diesel engine compartments. The insulation shall act as a noise barrier, absorbing noise thus keeping the decibel level in the cab well within NFPA recommendations. As an additional benefit, the insulation shall assist in sustaining the desired temperature within the cab interior. The engine tunnel insulation shall measure approximately 0.75 inch thick including a vertically lapped polyester fiber layer, a 1.0 lb/ft² PVC barrier layer, an open cell foam layer, and a moisture and heat reflective foil facing reinforced with a woven fiberglass layer. The foil surface acts as protection against moisture and other contaminants. The insulation shall meet or exceed 302 flammability test. The insulation shall be cut precisely to fit each section and sealed for additional heat and sound deflection. The insulation shall be held in place by 3 mils of acrylic pressure sensitive adhesive and aluminum pins with hard hat, hold in place fastening heads. 1327-001 INTERIOR TRIM FLOOR The floor of the cab shall be covered with a multi-layer mat consisting of 0.25 inch thick sound absorbing closed cell foam with a 0.06 inch thick non-slip vinyl surface with a pebble grain finish. The covering shall be held in place by a pressure sensitive adhesive and aluminum trim molding. All exposed seams shall be sealed with silicone caulk matching the color of the floor mat to reduce the chance of moisture and debris retention. 1302-001 INTERIOR TRIM VINYL The cab interior shall include trim on the front ceiling, rear crew ceiling, and the cab walls. It shall be easily removable to assist in maintenance. The trim shall be constructed of insulated vinyl over a hard board backing. 1368-002 REAR WALL INTERIOR TRIM The rear wall of the cab shall be trimmed with vinyl. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 54 of 81 1306-006 HEADER TRIM The cab interior shall feature header trim over the driver and officer dash constructed of 5052-H32 Marine Grade, 0.13 inch thick aluminum. 1305-013 TRIM CENTER DASH The main center dash area shall be constructed of 5052-H32 Marine Grade, 0.13 inch thick aluminum plate. There shall be four holes located on the top of the dash near each outer edge of the electrical access cover for ventilation. The dash shall include cup holders and storage bins. 1339-102 TRIM LH DASH The left hand dash shall be constructed of 5052-H32 Marine Grade, 0.13 inch thick aluminum plate for a perfect fit around the instrument panel. For increased occupant protection the extreme duty left hand dash utilizes patent pending break away technology to reduce rigidity in the event of a frontal crash. The left hand dash shall offer lower vertical surface area to the left and right of the steering column to accommodate control panels. 1321-004 TRIM RH DASH The right hand dash shall be constructed of 5052-H32 Marine Grade, 0.13 of an inch thick aluminum plate and shall include a glove compartment with a hinged door and a Mobile Data Terminal (MDT) provision. The glove compartment size will measure 14.00 inches wide X 6.38 inches high X 5.88 inches deep. The MDT provision shall be provided above the glove compartment. 1307-002 ENGINE TUNNEL TRIM The cab engine tunnel shall be covered with a multi-layer mat consisting of 0.25 inch closed cell foam with a 0.06 inch thick non-slip vinyl surface with a pebble grain finish. The mat shall be held in place by pressure sensitive adhesive. The engine tunnel mat shall be trimmed with anodized aluminum stair nosing trim for an aesthetically pleasing appearance. 5040-003 POWER POINT DASH MOUNT The cab shall include two 12 volt cigarette lighter type receptacles in the dash to provide a power source for 12 volt electrical equipment. The receptacles shall be wired to be live with the battery master switch. 1303-003 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 55 of 81 STEP TRIM Each cab entry door shall include a three step entry. The first step closest to the ground shall be constructed of 14 gauge 304 stainless steel with indented perforations. The perforations shall allow water and other debris to flow through rather than becoming trapped within the stepping surface. The stainless steel material shall have a number 7 mirror finish. The lower step shall be mounted to a frame which is integral with the construction of the cab for rigidity and strength. The middle step shall be integral with the cab construction and shall be trimmed in 0.08 inch thick 3003-H22 embossed aluminum tread plate. 1336-002 STEP TRIM KICKPLATE The cab steps shall include a kick plate in the rise of each step. The risers shall be trimmed in 3003-H22 bright aluminum tread-plate which is 0.07 inch thick. 1379-004 UNDER CAB ACCESS DOOR The cab shall include an access door in the left crew step riser constructed of embossed aluminum tread plate with a push and turn latch. The under cab access door shall provide access to the diesel exhaust fluid fill. 1102-013 INTERIOR DOOR TRIM The interior trim on the doors of the cab shall consist of an aluminum panel constructed of Marine Grade 5052-H32 0.13 of an inch thick aluminum plate. The door panels shall include a painted finish. 1323-001 DOOR TRIM CUSTOMER NAMEPLATE The interior door trim on the front doors shall include a customer nameplate which states the vehicle was custom built for their Department. 1105-001 CAB DOOR TRIM REFLECTIVE The interior of each door shall include high visibility reflective tape. A white reflective tape 1.00 inch in width shall be provided vertically along the rear outer edge of the door. The lowest portion of each door skin shall include a reflective tape chevron with red and white stripes and a Spartan logo. The chevron tape shall measure 6.00 inches in height. 1308-001 INTERIOR GRAB HANDLE PILLAR ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 56 of 81 There shall be two rubber covered 11.00 inch grab handles installed inside the cab, one on each post at the left and right door openings. The left handle shall be located 7.88 inches above the bottom of the door window opening and the right handle shall be located 2.88 inches above the bottom of the door window opening. The handles shall assist personnel in entering and exiting the cab. 1332-008 INTERIOR GRAB HANDLE FRONT DOOR Each front door shall include one ergonomically contoured 9.00 inch cast aluminum handle mounted horizontally on the interior door panels. The handles shall feature a textured black powder coat finish to assist personnel entering and exiting the cab. 1345-006 INTERIOR GRAB HANDLE REAR DOOR A black Spar-Liner coated cast aluminum assist handle shall be provided on the inside of each rear crew door. The 30.00 inch long handle shall extend horizontally the width of the window just above the window sill. The handle shall assist personnel in exiting and entering the cab. 1301-001 INTERIOR TRIM VINYL COLOR The cab interior vinyl trim surfaces shall be black in color. 1337-002 INTERIOR TRIM SUN VISOR The header shall include two 7.00 inches high X 18.00 inches wide impact resistant, transparent acrylic polycarbonate sun visors with a smoke gray tint shall be provided and installed on the header above the driver and officer. The see thru visors are designed for maximum flexibility of positioning utilizing an arm with virtually unlimited adjustability with 13.50 inch long lateral travel of the tinted visor at the end of the arm which can be locked in place by a The visors are easily adjusted and can be placed into a chosen position with one hand. The sun visors will help protect vehicle occupants from solar glare without obscuring their vision. 1304-002 INTERIOR FLOOR MAT COLOR The cab interior floor mat shall be black in color. 1335-012 CAB PAINT INTERIOR ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 57 of 81 The inner door panel surfaces shall be coated with Spar-Liner black pebble-grain texture finish. 1371-012 HEADER TRIM INTERIOR PAINT The metal surfaces in the header area shall be coated with black Spar-Liner. 1370-013 TRIM CENTER DASH INTERIOR PAINT The entire center dash shall be coated with black Spar-Liner. Any accessory pods attached to the dash shall also be coated with this material. 1378-013 TRIM LEFT HAND DASH INTERIOR PAINT The left hand dash shall be coated with black Spar-Liner. 1373-013 TRIM RIGHT HAND DASH INTERIOR PAINT The right hand dash shall be coated with black Spar-Liner. 1344-002 DASH PANEL GROUP The main center dash area shall include three removable panels located one to the right of the driver position, one in the center of the dash and one to the left of the officer position. The center panel shall be within comfortable reach of both the driver and officer. 1312-002 SWITCHES CENTER PANEL The center dash panel shall include six switch positions in the upper left portion of the panel. A rocker switch with a blank legend installed directly above shall be provided for any position without a switch and legend designated by a specific option. The non-specified switches shall be two-position, black switches with a green indicator light. Each blank switch legend can be custom engraved by the body manufacturer. All switch legends shall have backlighting provided. 1313-006 SWITCHES LEFT PANEL The left dash panel shall include four switches. There shall be three across the top of the panel with one below. Two of the top row of switches shall be rocker type and the left one shall be the windshield wiper/washer control switch. The lower switch shall be a rocker type switch. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 58 of 81 A rocker switch with a blank legend installed directly above shall be provided for any position not designated by a specific option. The non-designated switches shall be two-position, black switches with a green indicator light. Each blank switch legend can be custom engraved by the body manufacturer. All switch legends shall have backlighting provided. 1314-001 SWITCHES RIGHT PANEL The right dash panel shall include no rocker switches or legends. 1225-007 SEAT BELT WARNING A Weldon seat belt warning system, integrated with the Vehicle Data Recorder system, shall be installed for each seat within the cab. The system shall provide a visual warning indicator in the Vista display and control screen(s), an indicator light in the instrument panel, and an audible alarm. The warning system shall activate when any seat is occupied with a minimum of 60 pounds, the corresponding seat belt remains unfastened, and the park brake is released. The warning system shall also activate when any seat is occupied, the corresponding seat belt was fastened in an incorrect sequence, and the park brake is released. Once activated, the visual indicators and audible alarm shall remain active until all occupied seats have the seat belts fastened. 1237-001 SEAT MATERIAL The seats shall include a covering of high strength, wear resistant fabric made of durable ballistic polyester. A PVC coating shall be bonded to the back side of the material to help protect the seats from UV rays and from being saturated or contaminated by fluids. Common trade names for this material are Imperial 1200 and Durawear. 1243-003 SEAT COLOR All seats supplied with the chassis shall be black in color. All seats shall include red seat belts. 1249-072 SEAT BACK LOGO The seat back shall include the “Spartan ERV” logo. The logo shall be centered on the standard headrest of the seat back and on the left side of a split headrest. 1201-007 SEAT DRIVER ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 59 of 81 The driver's seat shall be an H.O. Bostrom Firefighter Sierra model seat. The seat shall feature eight- way electric positioning. The eight positions shall include up and down, fore and aft with 8.00 inches of travel, back angle adjustment and seat rake adjustment. The seat shall feature integral springs to isolate shock. The seat shall feature an all belts to seat (ABTS) style of safety restraint. The ABTS feature shall include a three-point shoulder harness with the lap belt, automatic retractor and buckle as an integral part of the seat assembly. The minimum vertical dimension from the seat H-point to the ceiling for this belted seating position shall be 35.00 inches measured with the seat height adjusted to the lowest position of travel. This model of seat shall have successfully completed the static load tests set forth by 207, 209, and 210 in effect at the time of manufacture. This testing shall include a simultaneous forward load of 3000 pounds each on the lap and shoulder belts and twenty (20) times the weight through the center of gravity. The materials used in construction of the seat shall also have successfully completed testing with regard to the flammability of materials used in the occupant compartments of motor vehicles as outlined in 302, of which dictates the allowable burning rate of materials in the occupant compartments of motor vehicles. 1213-025 SEAT BACK DRIVER The driver’s seat shall include a standard seat back incorporating the all belts to seat feature (ABTS). The seat back shall feature a contoured head rest. 1219-001 SEAT MOUNTING DRIVER The driver’s seat shall be installed in an ergonomic position in relation to the cab dash. 8102-103 OCCUPANT PROTECTION DRIVER The driver’s position shall be equipped with the Advanced Protection System™ (APS). The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection. The driver’s seating area APS shall include: • Advanced seat belt system - retractor pre-tensioner tightens the seat belt around the driver, securing the occupant in the seat and the load limiter plays out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 60 of 81 • Large side curtain airbag - protects the driver’s head, neck, and upper body from dangerous cab side surfaces and contact points with intrusive surfaces as a result of a collision as well as provides ejection mitigation protection to the driver in a qualifying event by covering the window and the upper portion of the door. • Dual knee airbags (patent pending) with energy management mounting (patent pending) - protects the driver's lower body from dangerous surface contact injuries, acceleration injuries, and from intrusion as well as locks the lower body in place so the upper body shall be shall be slowed by the load limiting seat belt. Steering wheel airbag - protects the driver’s head, neck, and upper torso from contact injuries, acceleration injuries, and contact points with intrusive surfaces as a result of a collision. 1284-002 ARMREST DRIVER The seat for the driver position shall include an armrest on the inboard side of the seat. The armrest shall be covered with black urethane material and shall be an integral part of the seat. 1202-005 SEAT OFFICER The officer's seat shall be an H.O. Bostrom Firefighter model seat. The seat shall feature two-way manual adjustment and shall include a tapered and padded seat cushion. The seat shall also feature integral springs to isolate shock. The seat shall feature an all belts to seat (ABTS) style of safety restraint. The ABTS feature shall include a three-point shoulder harness with the lap belt, automatic retractor and buckle as an integral part of the seat assembly. The minimum vertical dimension from the seat H-point to the ceiling for this belted seating position shall be 35.00 inches. This model of seat shall have successfully completed the static load tests by 207, 209, 210 and 302 in effect at the time of manufacture. This testing shall include a simultaneous forward load of 3000 pounds each on the lap and shoulder belts and twenty (20) times the weight through the center of gravity. The model of seats shall also have successfully completed the flammability of materials used in the occupant compartments of motor vehicles as outlined in 302, of which decides the burning rate of materials in the occupant compartments of motor vehicles. 1214-030 SEAT BACK OFFICER The officer’s seat shall feature a SecureAll™ SCBA locking system which shall be one bracket model and store most U.S. and International SCBA brands and sizes while in transit or for storage within the seat back. The bracket shall be easily adjustable for all SCBA brands and cylinder diameters. All adjustment points shall utilize similar hardware and adjustments shall be made with one tool. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 61 of 81 The bracket shall be adjustable to compensate for different cylinder without the use of tools. The adjustment shall be made by raising a lever and moving the top clamp vertically. The bracket system shall be free of straps and clamps that may interfere with auxiliary equipment on SCBA units. The center guide fork shall keep the SCBA tank in place for a safe and comfortable fit in the seat back cavity. The SCBA unit simply needs to be pushed against the pivot arm to engage the patented auto- locking system. Once the lock is engaged, the top clamp shall surround the top of the SCBA tank for a secure fit in all directions. The SecureAll™ shall include a release handle which shall be integrated into the seat cushion for quick and easy release. This shall eliminate the need for straps or pull cords to interfere with other SCBA equipment. The seat back shall include a removable padded cover which shall be provided over the SCBA cavity. 1220-002 SEAT MOUNTING OFFICER The officer’s seat shall be installed in an ergonomic position in relation to the cab dash. 8103-103 OCCUPANT PROTECTION OFFICER The officer’s position shall be equipped with the Advanced Protection System™ (APS). The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection. The officer’s seating area APS shall include: • Advanced seat belt system - retractor pre-tensioner tightens the seat belt around the officer, securing the occupant in the seat and the load limiter plays out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries. • Large side curtain airbag - protects the officer’s head, neck, and upper body from dangerous cab side surfaces and contact points with intrusive surfaces as a result of a collision as well as provides ejection mitigation protection to the officer in a qualifying event by covering the window and the upper portion of the door. Knee airbags - protects the officer's lower body from dangerous surface contact injuries, acceleration injuries, and from contact points with intrusive surfaces as a result of a collision as well as locks the lower body in place so the upper body shall be slowed by the load limiting seat belt. 1297-002 POWER SEAT WIRING ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 62 of 81 The power seat or seats installed in the cab shall be wired directly to battery power. 1263-001 SEAT REAR FACING OUTER LOCATION The crew area shall include two rear facing crew seats, which include one located directly behind the left side front seat and one located directly behind the right side front seat. 1203-007 SEAT CREW REAR FACING OUTER The crew area shall include a seat in the rear facing outboard position which shall be a H.O. Bostrom Firefighter series. The seat shall feature a tapered and padded seat, and cushion. The seat and cushion shall be spring load hinged and compact in design for additional room and shall remain in the stored position until occupied. The seat shall feature an all belts to seat (ABTS) style of safety restraint. The ABTS feature shall include a three-point shoulder harness with the lap belt and automatic retractor as an integral part of the seat assembly. The buckle portion of the seat belt shall extend from the seat base towards the driver position within easy reach of the occupant. The minimum vertical dimension from the seat H-point to the ceiling for each belted seating position shall be 35.00 inches. This model of seat shall have successfully completed the static load tests by 207/210. This testing shall include a simultaneous forward load of 3000 pounds each on the lap and shoulder belts and twenty (20) times the weight through the center of gravity. This model of seat installed in the cab model, as specified, shall have successfully completed the dynamic sled testing using 208 as a guide with the following accommodations. In order to reflect the larger size outfitted firefighters, the test dummy used shall be a 95th percentile hybrid III male weighing 225 pounds rather than the 50th percentile male dummy weighing 165 pounds as referenced in 208. The model of seats shall also have successfully completed the flammability of materials used in the occupant compartments of motor vehicles as outlined in 302, of which decides the burning rate of materials in the occupant compartments of motor vehicles. 1215-027 SEAT BACK REAR FACING OUTER The rear facing outboard seat shall feature a Bostrom SecureAll™ self contained breathing apparatus (SCBA) locking system which shall store most U.S. and International SCBA brands and bottle sizes while in transit or for storage within the seat back. The bracket shall be easily adjustable for all SCBA brands and cylinder diameters. All adjustment points shall utilize similar hardware and adjustments shall be made with one tool. The bracket shall be adjustable to compensate for different cylinder without the use of tools. The adjustment shall be made by raising a lever and moving the top clamp vertically. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 63 of 81 The bracket system shall be free of straps that may interfere with auxiliary equipment on SCBA units. The center guide fork shall keep the SCBA tank in place for a safe and comfortable fit in the seat back cavity. The SCBA unit simply needs to be pushed against the pivot arm to engage the patented auto- locking system. Once the lock is engaged, the top clamp shall surround the top of the SCBA tank for a secure fit in all directions. The SecureAll™ shall include a release handle which shall be integrated into the center of the bottom seat cushion for easy access and to eliminate hooking the release handle with clothing or other equipment. The seat back shall include a removable padded cover which shall be provided over the SCBA cavity. 1221-009 SEAT MOUNTING REAR FACING OUTER The rear facing outer seats shall offer special mounting positions which shall be 2.00 inches towards the rear wall offering additional space between the front seats and the outer rear facing seats. 8104-103 OCCUPANT PROTECTION RFO The rear facing outer seat position(s) shall be equipped with the Advanced Protection System™ (APS). The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection. Each rear facing outer seating position APS shall include: • APS advanced seat belt system - retractor pre-tensioners tighten the seat belts around each occupant, securing the occupants in seats and load limiters play out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries. Side curtain airbag - protects each occupant's head, neck, and upper body from dangerous cab side surfaces and contact points with intrusive surfaces as a result of a collision as well as provides ejection mitigation protection to each occupant in a qualifying event by covering the windows and walls adjacent to each seating position with an airbag custom designed for each cab configuration. 1273-001 SEAT BELT ORIENTATION CREW The crew position seat belts shall follow the standard orientation which extends from the outboard shoulder extending to the inboard hip. 1266-001 SEAT FORWARD FACING CENTER LOCATION ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 64 of 81 The crew area shall include two forward facing center crew seats with both located at the center of the rear wall. 1206-012 SEAT CREW FORWARD FACING CENTER The crew area shall include a seat in the forward facing center position which shall be a H.O. Bostrom Firefighter series. The seat shall feature a tapered and padded seat, and cushion. The seat and cushion shall be hinged and compact in design for additional room and shall remain in the stored position until occupied. The seat shall feature an all belts to seat (ABTS) style of safety restraint. The ABTS feature shall include a three-point shoulder harness with the lap belt and automatic retractor as an integral part of the seat assembly. The buckle portion of the seat belt shall extend from the seat base towards the driver position within easy reach of the occupant. The minimum vertical dimension from the seat H-point to the ceiling for each belted seating position shall be 35.00 inches. This model of seat shall have successfully completed the static load tests by 207/210. This testing shall include a simultaneous forward load of 3000 pounds each on the lap and shoulder belts and twenty (20) times the weight through the center of gravity. This model of seat installed in the cab model, as specified, shall have successfully completed the dynamic sled testing using 208 as a guide with the following accommodations. In order to reflect the larger size outfitted firefighters, the test dummy used shall be a 95th percentile hybrid III male weighing 225 pounds rather than the 50th percentile male dummy weighing 165 pounds as referenced in 208. The model of seats shall also have successfully completed the flammability of materials used in the occupant compartments of motor vehicles as outlined in 302, of which decides the burning rate of materials in the occupant compartments of motor vehicles. 1218-031 SEAT BACK FORWARD FACING CENTER The forward facing center seat shall feature a SecureAll™ self contained breathing apparatus (SCBA) locking system which shall be one bracket model and store most U.S. and International SCBA brands and sizes while in transit or for storage within the seat back. The bracket shall be easily adjustable for all SCBA brands and cylinder diameters. All adjustment points shall utilize similar hardware and adjustments shall be made with one tool. The bracket shall be adjustable to compensate for different cylinder without the use of tools. The adjustment shall be made by raising a lever and moving the top clamp vertically. The bracket system shall be free of straps and clamps that may interfere with auxiliary equipment on SCBA units. The center guide fork shall keep the SCBA tank in place for a safe and comfortable fit in the seat back cavity. The SCBA unit simply needs to be pushed against the pivot arm to engage the patented auto- locking system. Once the lock is engaged, the top clamp shall surround the top of the SCBA tank for a secure fit in all directions. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 65 of 81 The SecureAll™ shall include a release handle which shall be integrated into the seat cushion for quick and easy release. This shall eliminate the need for straps or pull cords to interfere with other SCBA equipment. The seat back shall include a removable padded cover which shall be provided over the SCBA cavity. 1224-002 SEAT MOUNTING FORWARD FACING CENTER The forward facing center seats shall be installed facing the front of the cab. 8107-102 OCCUPANT PROTECTION FFC The forward facing center seat position(s) shall be equipped with the Advanced Protection System™ (APS). The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection. Each forward facing center seating position APS shall include: • APS advanced seatbelt system - retractor pre-tensioners tighten the seat belts around each occupant, securing the occupants in seats and load limiters play out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries. Side curtain airbag - provides ejection mitigation protection to each occupant in a qualifying event by covering the windows and walls adjacent to crew seating with an airbag custom designed for each cab configuration. 1269-101 SEAT FRAME FORWARD FACING The forward facing center seating positions shall include an enclosed seat frame located and installed on the rear wall. The seat frame shall measure 42.38 inches wide X 12.38 inches high X 22.00 inches deep. The seat frame shall be constructed of Marine Grade 5052-H32 0.19 inch thick aluminum plate. The seat box shall be painted with the same color as the remaining interior. 1281-101 SEAT FRAME FORWARD FACING STORAGE ACCESS There shall be two access points to the seat frame storage area, one on each side of the seat frame. Each access point shall be covered by a hinged door which measures 15.00 inches in width X 10.63 inches in height. 1311-101 CAB FRONT UNDERSEAT STORAGE ACCESS ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 66 of 81 The left and right under seat storage areas shall have a solid aluminum hinged door with non-locking latch. 1355-015 SEAT COMPARTMENT DOOR FINISH All underseat storage compartment access doors shall have a protective coating of black Spar-Liner. 1511-003 WINDSHIELD WIPER SYSTEM The cab shall include a dual arm wiper system which shall clear the windshield of water, ice and debris. There shall be two windshield wipers which shall be affixed to a radial wet arm. The system shall include a single motor which shall initiate the arm in which both the left hand and right hand windshield wipers are attached, initiating a back and forth motion for each wiper. The wiper motor shall be activated by an intermittent wiper control located within easy reach of the driver’s position. 1534-002 ELECTRONIC WINDSHIELD FLUID LEVEL INDICATOR The windshield washer fluid level shall be monitored electronically. When the washer fluid level becomes low the yellow “Check Message Center” indicator light on the instrument panel shall illuminate and the message center in the dual air pressure gauge shall display a “Check Washer Fluid Level” message. 1103-002 CAB DOOR HARDWARE The cab entry doors shall be equipped with exterior pull handles, suitable for use while wearing firefighter gloves. The handles shall be made of a fiber reinforced plastic composite with a black matt finish. The interior exit door handles shall be flush paddle type with a black finish, which are incorporated into the upper door panel. All cab entry doors shall include locks which are keyed alike. The door locks shall be designed to prevent accidental lockout. 1111-001 DOOR LOCKS Each cab entry door shall include a manually operated door lock. The each door lock may be actuated from the inside of the cab by means of a red knob located on the paddle handle of the respective door or by using a TriMark key from the exterior. The door locks are designed to prevent accidental lock out. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 67 of 81 1503-003 GRAB HANDLES The cab shall include one 18.00 inch knurled, anti-slip, one-piece exterior assist handle behind each cab door. The assist handle shall be made of 14 gauge 304- stainless steel and be 1.25 inch diameter to enable easy grabbing with the gloved hand. Each assist handle shall include a stainless steel plate which saves the cab from scuffs through continued use of the handle. 1527-002 AUXILIARY GRAB HANDLE There shall be a 7.00 inch molded stainless steel grab handle with a bright finish attached to the front fascia of the cab in the center below the windshield. The handle installation shall include steel reinforcement behind the front cab fascia. 1504-040 REARVIEW MIRRORS Ramco model CRM-310-1750-PCHR bus style mirrors shall be provided. The mirror heads shall be injection molded chrome plated ABS plastic and shall measure 9.50 inches wide X 17.50 inches high. The mirrors shall be mounted one on each the driver and officer doors of the cab with polished die- cast aluminum arms. The mirrors shall feature an upper heated remote controlled flat glass and a lower heated remote controlled convex glass. The mirror control switches shall be located within easy reach of the driver. The mirrors shall be manufactured using the finest quality non-glare glass and shall feature a rigid mounting thereby reducing vibration. The mirrors shall be corrosion free under all weather conditions. 1529-003 REARVIEW MIRROR HEAT SWITCH The heat for the rearview mirrors shall be controlled through a virtual button on the Vista display and control screen. 1525-002 EXTERIOR TRIM REAR CORNER There shall be mirror finish stainless steel scuff plates on the outside corners at the back of the cab. The stainless steel plate shall be affixed to the cab using two sided adhesive tape. 1513-001 CAB FENDER Full width wheel well liners shall be installed on the extruded cab to limit road splash and enable easier cleaning. Each two-piece liner shall consist of an inner liner 16.00 inches wide made of vacuum formed ABS composite and an outer fenderette 3.50 inches wide made of 14 gauge 304 polished stainless steel. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 68 of 81 1514-002 MUD FLAPS FRONT The front wheel wells shall have mud flaps installed on them. 1526-015 CAB EXTERIOR FRONT & SIDE EMBLEMS The cab shall include one Spartan ERV emblem installed on the front air intake grille and one chassis emblem with an integrated model nameplate installed on the exterior of the cab on the lower forward portion of the front driver and officer side doors. 1502-030 CAB EXTERIOR MODEL NAMEPLATE The cab shall include custom “Gladiator Advanced Protection System” nameplates integrated into the side emblem. 5109-001 IGNITION A master battery system with a keyless start ignition system shall be provided. Each system shall be controlled by a one-quarter turn Cole Hersee switch, both of which shall be mounted to the left of the steering wheel on the dash. A chrome push type starter button shall be provided adjacent to the master battery and ignition switches. Each switch shall illuminate a green LED indicator light on the dash when the respective switch is placed in the “ON” position. The starter button shall only operate when both the master battery and ignition switches are in the “ON” position. 5101-002 BATTERY The single start electrical system shall include six Harris BCI 31 950 CCA batteries with a 210 minute reserve capacity and 4/0 welding type dual path starter cables per SAE J541. The cables shall have encapsulated ends with heat shrink and sealant. 5106-003 BATTERY TRAY The batteries shall be installed within two steel battery trays located on the left side and right side of the chassis, securely bolted to the frame rails. The battery trays shall be coated with the same material as the frame. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 69 of 81 The battery trays shall include drain holes in the bottom for sufficient drainage of water. A durable, non- conducting, interlocking mat made by Dri-Dek shall be installed in the bottom of the trays to allow for air flow and help prevent moisture build up. The batteries shall be held in place by non-conducting phenolic resin hold down boards. 5107-007 BATTERY BOX COVER Each battery box shall include a steel cover which protects the top of the batteries. Each cover shall include flush latches which shall keep the cover secure as well as a black powder coated handle for convenience when opening. 5102-001 BATTERY CABLE The starting system shall include cables which shall be protected by 275 degree F. minimum high temperature flame retardant loom, sealed and encapsulated at the ends with heat shrink and sealant. 5108-002 BATTERY JUMPER STUD The starting system shall include battery jumper studs. These studs shall be located in the forward most portion of the driver's side lower step. The studs shall allow the vehicle to be jump started, charged, or the cab to be raised in an emergency in the event of battery failure. 5104-002 ALTERNATOR The charging system shall include a 320 amp Leece-Neville 12 volt alternator. The alternator shall include a self-exciting integral regulator. 5202-024 BATTERY CONDITIONER A Kussmaul 1200 Pump Plus battery conditioner shall be supplied. The battery conditioner shall be mounted in the cab in the LH rear facing outer seating position. 5203-002 BATTERY CONDITIONER DISPLAY A Kussmaul battery conditioner display shall be supplied. The battery conditioner display shall be mounted in the cab, viewable through the cab mid side window behind the left front door. 3314-005 AUXILIARY AIR COMPRESSOR ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 70 of 81 A Kussmaul Pump 12V air compressor shall be supplied. The air compressor shall be installed behind the driver's seat. The air compressor shall be plumbed to the air brake system to maintain air pressure. 5204-055 ELECTRICAL INLET A Kussmaul 20 amp super auto-eject electrical receptacle shall be supplied. It shall automatically eject the plug when the starter button is depressed. A single item or an addition of multiple items must not exceed the rating of the electric inlet that it’s connected to. Amp Draw Reference List: Kussmaul 1000 Charger - 3.5 Amps Kussmaul 1200 Charger - 10 Amps Kussmaul 35/10 Charger - 10 Amps 1000W Engine Heater - 8.33 Amps 1500W Engine Heater - 12.5 Amps 120V Air Compressor - 4.2 Amps 5209-002 ELECTRICAL INLET LOCATION An electrical inlet shall be installed on the left hand side of cab over the wheel well. 5210-004 ELECTRICAL INLET CONNECTION The electrical inlet shall be connected to the battery conditioner. 5206-002 ELECTRICAL INLET COLOR The electrical inlet connection shall include a yellow cover. 5301-100 HEADLIGHTS The cab front shall include four rectangular halogen headlamps with separate high and low beams mounted in bright chrome bezels. 5303-005 FRONT TURN SIGNALS ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 71 of 81 The front fascia shall include two Whelen model 600 4.00 inch X 6.00 inch programmable amber LED turn signals which shall be installed in polished aluminum housing above and outboard of the front warning and head lamps. 5337-001 HEADLIGHT LOCATION The headlights shall be located on the front fascia of the cab directly below the front warning lights. 5336-003 SIDE TURN/MARKER LIGHTS The sides of the cab shall include two LED round side marker lights which shall be provided just behind the front cab radius corners. 5302-003 MARKER AND ICC LIGHTS In accordance with there shall be five LED cab marker lamps designating identification, center and clearance provided. These lights shall be installed on the face of the cab within full view of other vehicles from ground level. 5350-060 HEADLIGHT AND MARKER LIGHT ACTIVATION The headlights and marker lights shall be controlled via a virtual button on the Vista display. There shall be a virtual dimmer control on the Vista display to adjust the brightness of the dash lights. The headlamps shall be equipped with the "Daytime Running" light feature, which shall illuminate the headlights to 80% brilliance when the battery master switch is in the "On" position and the parking brake is released. 5308-010 GROUND LIGHTS Each door shall include an NFPA compliant LED ground light mounted to the underside of the cab step below each door. The lights shall include a polycarbonate lens, a housing which is vibration welded and LEDs which shall be shock mounted for extended life. The ground lighting shall be activated by the opening of the door on the respective cab side as well as through a virtual button on the Vista display and control screen. 5309-003 STEP LIGHTS The middle step located at each door shall include a recess mounted 4.00 inch round LED light which shall activate with the opening of the respective door. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 72 of 81 5312-003 ENGINE COMPARTMENT LIGHT There shall be an LED NFPA compliant light mounted under the engine tunnel for area work lighting on the engine. The light shall include a polycarbonate lens, a housing which is vibration welded and a bulb which shall be shock mounted for extended life. The light shall activate automatically when the cab is tilted. 5306-002 SIDE SCENE LIGHTS The side of the cab shall include two Whelen model 810 scene lights, one each side which shall be surface mounted. The Whelen lights shall offer halogen lighting with 8 to 32-degree internal optics. 5318-003 SIDE SCENE LIGHT LOCATION The scene lighting located on the left and right sides of the cab shall be mounted in the upper forward portion of the cab between the front and rear crew doors. 5316-008 SIDE SCENE ACTIVATION The scene lights shall be activated by two virtual buttons on the Vista display and control screen(s), one for each light, and by opening the respective side cab doors. 5305-156 INTERIOR OVERHEAD LIGHTS The cab shall include a two-section, red and clear Weldon incandescent dome lamp located over each door. The dome lamps shall be rectangular in shape and shall measure approximately 9.50 inches in length X 5.00 inches in width with a black colored bezel. The clear portion of each lamp shall be activated by opening the respective door and via the multiplex display and both the red and clear portion can be activated by individual switches on each lamp. An additional two-section Weldon incandescent red and clear lamp shall be provided over the engine tunnel which can be activated by individual switches on the lamp. 5307-005 CAB SPOTLIGHTS The cab shall include two Unity 325 series spotlights. The spotlights shall be mounted one on each side of the cab just above the outer end of the windshield. The spotlights shall feature a 12 volt, 100 watt PAR-46 halogen lamp with 350,000 candle power output in a 6.00 inch diameter chrome plated plastic head and a rubber grip control handle. ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 73 of 81 5406-001 DO NOT MOVE APPARATUS LIGHT The front headliner of the cab shall include a flashing red light clearly labeled "Do Not Move Apparatus". In addition to the flashing red light, an audible alarm shall be included which shall sound while the light is activated. The flashing red light shall be 6.00 inches long X 2.50 inches wide X 1.75 inches high and shall be located centered left to right for greatest visibility. The light and alarm shall be interlocked for activation when either a cab door is not firmly closed or an apparatus compartment door is not closed, and the parking brake is released. 5422-002 MASTER WARNING SWITCH A master switch shall be included, as a virtual button on the Vista display and control screen which shall be labeled “E Master” for identification. The button shall feature control over all devices wired through it. Any warning device switches left in the “ON” position when the master switch is activated shall automatically power up. 5409-002 HEADLIGHT FLASHER An alternating high beam headlight flashing system shall be installed into the high beam headlight circuit which shall allow the high beams to flash alternately from left to right. Deliberate operator selection of high beams will override the flashing function until low beams are again selected. Per NFPA, these clear flashing lights will also be disabled “On Scene” when the park brake is applied. 5425-003 HEADLIGHT FLASHER SWITCH The flashing headlights shall be activated through a virtual button on the Vista display and control screen. 5401-002 INBOARD FRONT WARNING LIGHTS The cab front fascia shall include two Whelen 600 series Super LED front warning lights in the left and right inboard positions. The lights shall feature multiple flash patterns including steady burn for solid colors and multiple flash patterns for split colors. The lights shall be mounted to the front fascia of the cab within a chrome bezel. 5413-003 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 74 of 81 INBOARD FRONT WARNING LIGHTS COLOR The warning lights mounted on the cab front fascia in the inboard positions shall be red with a clear lens. 5414-002 OUTBOARD FRONT WARNING LIGHTS The cab front fascia shall include two Whelen 600 series Super LED front warning lights in the left and right outboard positions. The lights shall feature multiple flash patterns including steady burn for solid colors and multiple flash patterns for split colors. The lights shall be mounted to the front fascia of the cab within a chrome bezel. 5415-003 OUTBOARD FRONT WARNING LIGHTS COLOR The warning lights mounted on the cab front fascia in the outboard position shall be red with a clear lens. 5423-003 FRONT WARNING SWITCH The front warning lights shall be controlled through a virtual control on the Vista display and control screen. This switch shall be clearly labeled for identification. 5404-002 INTERSECTION WARNING LIGHTS The chassis shall include two Whelen 600 series Super LED intersection warning lights, one each side. The lights shall feature multiple flash patterns including steady burn for solid colors and multiple flash patterns for split colors. 5419-003 INTERSECTION WARNING LIGHTS COLOR The intersection lights shall be red with a clear lens. 5420-002 INTERSECTION WARNING LIGHTS LOCATION The intersection lights shall be mounted on the side of the bumper. 5402-002 SIDE WARNING LIGHTS ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 75 of 81 The cab sides shall include two Whelen 600 series Super LED warning lights, one on each side. The lights shall feature multiple flash patterns including steady burn for solid colors and multiple flash patterns for split colors. The lights shall be mounted to the sides of the cab within a chrome bezel. 5418-003 SIDE WARNING LIGHTS COLOR The warning lights located on the side of the cab shall be red with clear lens. 5412-002 SIDE WARNING LIGHTS LOCATION The warning lights on the side of the cab shall be mounted over the front wheel well directly over the center of the front axle. 5424-003 SIDE AND INTERSECTION WARNING SWITCH The side warning lights shall be controlled through a virtual button on the Vista display and control screen. This button shall be clearly labeled for identification. 5510-004 SIREN CONTROL HEAD A Whelen 295HFS2 electronic siren control head with remote amplifier shall be provided and flush mounted in the switch panel with a location specific to the customer’s needs. The siren shall feature 200-watt output, hands free mode and shall be in “standby” mode awaiting instruction. The siren shall offer radio broadcast, public address, wail, yelp, or piercer tones and hands free operation which shall allow the operator to turn the siren on and off from the horn ring if a horn/siren selector switch option is also selected. 5514-005 HORN BUTTON SELECTOR SWITCH A virtual button on the Vista display and control screen shall be provided to allow control of either the electric horn or the air horn from the steering wheel horn button. The electric horn shall sound by default when the selector switch is in either position to meet FMCSA requirements. 5512-003 AIR HORN ACTIVATION The air horn activation shall be accomplished by the steering wheel horn button for the driver and a right hand side Linemaster model SP491-S81 foot switch for the officer. An air horn activation circuit shall be provided to the chassis harness pump panel harness connector. 5513-006 ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 76 of 81 MECHANICAL SIREN ACTIVATION The mechanical siren shall be actuated by two Linemaster model SP491-S81 foot switches mounted in the front section of the cab for use by the driver and officer. Two red momentary siren brake rocker switches shall be provided in the switch panel on the dash. The siren shall only be active when master warning switch is on to prevent accidental engagement. 5505-002 BACK-UP ALARM An ECCO model 575 backup alarm shall be installed at the rear of the chassis with an output level of 107 dB. The alarm shall automatically activate when the transmission is placed in reverse. 5601-019 INSTRUMENTATION An ergonomically designed instrument panel shall be provided. Each gauge shall be backlit with LED lamps. Stepper motor movements shall drive all gauges. The instrumentation system shall be multiplexed and shall receive ABS, engine, and transmission information over the J1939 data bus to reduce redundant sensors and wiring. The instrument panel shall contain the following gauges: One electronic speedometer shall be included. The primary scale on the speedometer shall read from 0 to 100 MPH, and the secondary scale on the speedometer shall read from 0 to 160 KM/H. One electronic tachometer shall be included. The scale on the tachometer shall read from 0 to 3000 RPM. One two-movement gauge displaying primary system, and secondary system air volumes and integral LCD odometer/trip odometer shall be included on the lower portion of the LCD. The scale on the air pressure gauges shall read from 0 to 150 pounds per square inch (PSI). The air pressure scales shall be linear to operate with an accuracy of 1 degree of the measured data with a red indication zone on the gauge showing critical levels of air pressure. A red indicator light in the gauge shall indicate a low air pressure, as well as a message on the LCD screen. The odometer shall display up to 9,999,999.9 miles. The trip odometer shall display 9,999.9 miles. The LCD shall display Transmission Temperature in degrees Fahrenheit on the upper portion of the LCD. The LCD screen shall also be capable of displaying certain diagnostic functions. One four-movement gauge displaying engine oil pressure, coolant temperature, fuel level, voltmeter, and an *indicator bar displaying Diesel Exhaust Fluid (DEF) LED bar shall be included. The scale on the engine oil pressure gauge shall read from 0 to 120 pounds per square inch (PSI). The engine oil pressure scale shall be linear to operate with an accuracy of 1 degree of the measured. A red indicator light in the gauge shall indicate a low engine oil pressure, as well as a message on the LCD screen. The scale on the coolant temperature gauge shall read from 100 to 250 degrees Fahrenheit The coolant temperature scale shall be linear to operate with an accuracy of 1 degree of the measured data with a red indication zone on the gauge showing critical levels of air pressure. A red indicator light in the gauge ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 77 of 81 shall indicate high coolant temperature, as well as a message on the LCD screen. The scale on the fuel level gauge shall read from empty to full as a percentage of fuel remaining. An amber indicator light shall indicate low fuel at 25% tank level. The scale on the voltmeter shall read from 10 to 16 volts with a red indication zone on the gauge showing critical levels of battery voltage. A red indicator light shall indicate high or low system voltage, as well as a message on the LCD screen. The scale on the DEF LED bar will consist of four LEDs displaying levels in increments of 25% of useable DEF in green. Upon decreasing levels, the indicator bar will change colors to notify the driver of decreasing levels of DEF and action will be required. An amber indicator light shall indicate low levels of DEF, as well as a message on the LCD screen and an audible alarm. The instrument panel shall include a light bar that contains the following LED indicator lights and produce the following audible alarms in applicable configurations: RED LAMPS Stop Engine-indicates critical engine fault Air Filter Restricted-indicates excessive engine air intake restriction Park Brake-indicates parking brake is set Seat Belt Indicator-indicates when a seat is occupied and corresponding seat belt remains unfastened Low Coolant-indicates engine coolant is required AMBER LAMPS MIL-indicates an engine emission control system fault Check Engine-indicates engine fault Check Trans-indicates transmission fault High Transmission Temperature-indicates excessive transmission oil temperature ABS-indicates anti-lock brake system fault HEST-indicates a high exhaust system temperature Water in Fuel-indicates presence of water in fuel filter *DPF-indicates a restriction of the diesel particulate filter *Regen Inhibit-indicates regeneration has been postponed due to user interaction Range Inhibit-indicates a transmission operation is prevented and requested shift request may not occur. *SRS-indicates a problem in the supplemental restraint system Check Message-Turn Signal On Check Message-Door Ajar Check Message-Cab Ajar Check Message-ESC Active *Check Message-DPF Regen Active Check Message-No Engine Data Check Message-No Transmission Data Check Message-No ABS Data Check Message-No Data All Communication With The Vehicle Systems Has Been Lost Check Message-Check Engine Oil Level Check Message-Check Washer Fluid Level Check Message-Check Power Steering Fluid Level Check Message-Low Transmission Fluid Level Check Message-Check Coolant Level GREEN LAMPS Left and Right turn signal indicators ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 78 of 81 ATC-indicates low wheel traction for automatic traction control equipped vehicles, also indicates mud/snow mode is active for ATC system High Idle-indicates engine high idle is active. Cruise Control-indicates cruise control is active OK to Pump-indicates the pump engage conditions have been met Pump Engaged-indicates the pump is currently in use Auxiliary Brake-indicates secondary braking device is active BLUE LAMP High Beam Indicator WHITE LAMP Wait to Start-indicates active engine air preheat cycle CONSTANT AUDIBLE ALARMS FROM GAUGE PACKAGE High Trans Temp High or Low Voltage Seatbelt Check Engine Check Transmission Stop Engine Low Air Pressure Fuel Low Water in Fuel ESC High Coolant Temperature Low Engine Oil Pressure Low Coolant Level *Low DEF Level Air Filter Restricted Extended Left and Right Turn Remaining On Cab Ajar Door Ajar ABS System Fault *SRS (Supplemental Restraint System) Fault EXTERNAL AUDIBLE ALARMS Air Filter Cab Ajar Door Ajar Seatbelt Check Engine Stop Engine Low Air Pressure Water in Fuel *Low DEF ABS System Fault *SRS (Supplemental Restraint System) Fault High or Low Voltage ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 79 of 81 *Items marked with an asterisk are provided only in applicable configurations. 5624-001 BACKLIGHTING COLOR The instrumentation gauges and the switch panel legends shall be backlit using red LED backlighting. 5701-019 RADIO A Jensen radio with weather band, AM/FM stereo receiver, compact disc (CD) player, rear iPod input pigtail connector, satellite radio capability, a front panel mini stereo input jack, and four speakers shall be installed in the cab. The CD player shall be compatible with CD-R, CD-RW and MP3 format discs. The radio shall be installed in the left hand overhead position. The speakers shall be installed inside the cab with two speakers recessed within the headliner of the front of the cab just behind the windshield and two speakers on the upper rear wall of the cab. 5707-002 AM/FM ANTENNA A small antenna shall be located on the left hand side of the cab roof for AM/FM and weather band reception. 5706-027 CAMERA An Audiovox Voyager heavy duty rearview camera system shall be supplied. The system shall include one camera with a teardrop shaped chrome plated housing shall be shipped loose for OEM installation in the body to afford the driver a clear view to the rear of the vehicle and one shall be mounted on the officer side of the cab below windshield ahead of the front door at approximately the same level as the cab door handle. The cameras shall be wired to dual Weldon Vista displays which shall be located on the driver and officer sides of the dash. The rear camera shall activate when the transmission is placed in reverse and the right camera shall activate with the right side turn signal. Each camera shall also be activated by a button on the Vista displays. 8814-002 CAB EXTERIOR PROTECTION The cab face shall have a removable plastic film installed over the painted surfaces to protect the paint finish during transport to the body manufacturer. 8806-001 FIRE EXTINGUISHER ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 80 of 81 A 2.50 pound D.O.T approved fire extinguisher with BC rating shall be shipped loose with the cab. 8810-001 DOOR KEYS The cab and chassis shall include a total of four door keys for the manual door locks. 8811-003 DIAGNOSTIC SOFTWARE OCCUPANT PROTECTION Diagnostic software for the Spartan Advanced Protection System shall be available for free download from the Spartan Chassis website to Spartan authorized OEMs, dealers and service centers, as well as the vehicle owner. The software has been validated to be compatible with the following RP1210 interface adapters: • Dearborn Group DPA4 Plus • Noregon Systems JPRO® DLA+ • Cummins INLINE5 • Cummins INLINE6 • NexIQ™ USB-Link™ The software and adapter utilize the SAE J1939-13 heavy duty nine pin connector which is located below the driver’s side dash to the left of the steering column. 8003-067 WARRANTY The chassis manufacturer shall provide a limited parts and labor warranty to the original purchaser of the custom built cab and chassis for a period of twenty-four (24) months, or the first 36,000 miles, whichever occurs first. The warranty period shall commence on the date the vehicle is delivered to the end user. The warranty shall include conditional items listed in the detailed warranty document which shall be provided upon request. 8030-006 CHASSIS OPERATION MANUAL There shall be two digital copies of the chassis operation manual provided with the chassis. The digital data shall include a parts list specific to the chassis model. 8031-024 ENGINE AND TRANSMISSION OPERATION MANUALS The following manuals specific to the engine and transmission models ordered will be included with the chassis in the ship loose items: ---PAGE BREAK--- Price Level : 201304152013A Wednesday, July 10, 2013 1:04:16 PM EST Page 81 of 81 Digital copy of the Engine Owner’s manual Digital copy of the Transmission Operator’s manual Hard copy of the Engine Operation and Maintenance manual with CD 8805-007 CAB/CHASSIS AS BUILT WIRING DIAGRAMS The cab and chassis shall include two digital copies of wiring schematics and option wiring diagrams. ---PAGE BREAK--- QUOTATION Hi-Tech El Cerrito Fire Department Batt. Chief Pigoni 10900 San Pablo Avenue El Cerrito, CA 94530 Exp. Date: 08/18/2013 Quote No: CAELCE13-1102 08/07/2013 Page 1 PG PART NO S DESCRIPTION QTY ID Star RL 103' Aerial/Non Quint - 9.000 05/22/13 1 CRNF 00-00-0050 *Star Series* Pricing per QW Data Release 9.00 05/22/13 1 CRNF 1 00-00-1100 X Proposal Page for Late Delivery Penalty 1 CRNF 00-00-1565 BOILER PLATE - NON QUINT- Star Aerial/Platform/TDA - FD Specs 1 CRNF 2 00-01-1100 General Specifications (FD Specs), Aerial/Platform/TDA 1 CRNF 7 00-03-1110 Bid (FD Specs) Drawing 1 CRNF 8 00-03-1211 Approval / Pre-Con (FD Specs) Drawing NO Pump Panel 1 CRNF 00-05-2500 NO BID SECURITY 1 CRNF 00-06-2500 NO PERFORMANCE BOND 1 CRNF 00-07-2500 NO WARRANTY BOND 1 CRNF 8 00-08-3100 Single Source Manufacturer 1 CRNF 9 00-13-1100 2 Sets Supplied Component Information, (FD Specs) 1 CRNF 10 00-60-1000 S General Warranty, -2 Year (FD Specs) 1 CRNF 10 00-70-0900 S 10 Year Structural Warranty, Aluminum (FD Specs) 1 CRNF 10 00-80-0500 Paint Warranty - 10 year Prorated, Aluminum (FD Specs) 1 CRNF 11 00-91-9100 4 Year Limited Multi-plexed Electrical Warranty, (FD Specs) 1 CRNF 11 00-10-1100 UL Testing - 12 v Electrical Only (1901) 1 CRNF 00-30-0510 Apparatus Inspections, Aerials/Platform/TDA 1 CRNF 11 00-30-1100 S Factory Preconstruction Conference with Factory Personal 1 CRNF 12 00-30-2000 S Mid-Construction Inspection Conference 1 CRNF 12 00-30-4000 S Final Inspection 1 CRNF 12 00-30-5000 Online Customer Interaction 1 CRNF 00-95-0000 Apparatus Requirements 1 CRNF 13 00-95-1E50 NO Maximum Overall Length Requirement (Max OAL) 1 CRNF 13 00-95-2E00 S Maximum Overall Height Requirement (Max OAH) 1 CRNF 13 00-95-3E00 Maximum Overall Width, OAW = 99" 1 CRNF 14 00-95-5E50 NO Maximum Wheel Base 1 CRNF 05-10-0100 Apparatus Stability System Chassis (***DEALER-REFER TO ENG. NOTES***) 1 CRNF PDF created with pdfFactory trial version www.pdffactory.com Agenda Item No. 7(A) Attachment 8 ---PAGE BREAK--- 08/07/2013 Page 2 PG PART NO S DESCRIPTION QTY ID 05-10-1000 Stability Control System -Chassis Supplied- ESC BRAKES (SEE ENG NOTE) 1 CRNF Star RL 103' Aerial/Non Quint Chassis - 9.000 05/22/13 1 CRNF 01-01-1150 SPARTAN CUSTOM CHASSIS, Aerial/Platform/Non Quint 1 CRNF 14 01-01-1000 X ***SparCON** CUSTOM CHASSIS 1 CRNF 04-00-4400 No Drive Line Modification/Pump Mounting 1 CRNF 04-00-4600 Drill Frame for Body Installation 1 CRNF 04-12-1500 Back Up Alarm - Chassis Provided 1 CRNF 04-18-1200 Hazard Light (In-Cab) - Chassis Provided 1 CRNF 04-92-0100 Tire Pressure Observation System- Spartan Chassis 1 CRNF 14 04-92-1001 S VOUCHER For Tire Pressure Indicator Will Be- Chassis Supplied 1 CRNF 05-02-0100 Vehicle Data Recorder & Seat Belts Spartan Chassis 1 CRNF 05-02-1000 VDR Supplied with Chassis 1 CRNF 15 06-11-0250 Bumper Extension Chassis Provided 1 CRNF 06-12-2056 NO FRONT HOSE WELL 1 CRNF 06-22-0025 Cab Tilt Options, Non Quint Aerial/Telstar 1 CRNF 15 06-22-0550 Cab Tilt Pendant Control -Right Front Compt- 1 CRNF 06-25-0500 Horizontal Exhaust, Spartan Provided 1 CRNF 15 56-05-2000 S Cast Products Rear Fuel Fill Assembly, Aerial/Platform/Pumper/Rescue 2 CRNF 70-20-1200 Engine Compartment Lights - Chassis Supplied 1 CRNF 04-45-0000 *INTERCOMS/HEADSET PACKAGE & ANTENNA OPTIONS* 1 CRNF 16 04-45-3400 S Fire Com Intercom (4 per./6 pos.) aerial config 1 CRNF 16 04-45-3450 Headset/Jack Location 1 CRNF 16 04-46-9000 Tailboard to Cab Buzzer 1 CRNF 04-50-0000 *ELECTRICAL/AIR CHARGING SYSTEM PACKAGE* 1 CRNF 04-50-4000 Chassis Supplied Charging System Installed 1 CRNF 04-56-0500 No Additional Air Charging System Supplied 1 CRNF 17 04-50-2800 Air Tank Drain Cables -(extended) 1 CRNF 04-61-0000 Sirens 1 CRNF 17 04-61-1000 Chassis supplied siren 1 CRNF 17 04-62-0250 Chassis supplied siren speaker(s) 1 CRNF 17 04-85-0250 Air Horns Chassis provided 1 CRNF 17 04-87-0000 Chassis Required Labeling & Miscellaneous Options 1 CRNF 18 04-87-5000 Apparartus Information Label (SAE) 1 CRNF 18 04-87-5010 Cab Helmet Warning Label 1 CRNF 18 05-15-0100 Helmet Restraints 1 CRNF 19 05-15-0152 Helmet Restraints -Dealer Supplied & Installed- 6 CRNF 19 06-20-1000 Mudflaps - Rear Only 1 CRNF 06-43-0500 Wheel Covers, Chassis Provided 1 CRNF Star RL 103' Aerial/Non Quint NO - 9.000 05/22/13 1 CRNF 19 16-20-7655 Aerial Waterway 4" - Rear Inlet Supplied 1 CRNF 19 16-53-2025 S Term: 4" NSTadpt -to- 4-1/2" 30 deg swivel Storz Elbow w/cap (aerial Inlet) 1 CRNF 19 16-60-1060 Thuemling Gauge 2.5" BC-LFP-63 0-400 (aerial inlet) 1 CRNF PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 3 PG PART NO S DESCRIPTION QTY ID Star RL 103' Aerial/Non Quint Body - 9.000 05/22/13 1 CRNF 20 30-11-1250 Formed Aluminum Body Material Construction, Aerial, Platform 1 CRNF 21 30-12-5005 Painting/Finsih Specifications - Aluminum, Aerial Platform 1 CRNF 22 30-12-6005 Body Paint - Single Aerial, Platform 1 CRNF 22 30-12-7000 S Body Paint color to be (Specify) 1 CRNF 23 30-12-6065 Compt. Speedliner Finish, Alum 1 CRNF 30-12-6230 No Upper Storage Compartment Speedliner Finish 1 CRNF 23 54-50-1545 Diamond Plate front overlays and raw Alum rear overlays {MATCH BODY} 1 CRNF 23 54-50-2120 Front 18 Gauge Mirrored Stainless Steel Vertical Overlay Corner Trim 1 CRNF 23 54-50-2220 Rear 18 Gauge Mirrored Stainless Steel Vertical Overlay Corner Trim 1 CRNF 24 54-50-5600 Catwalks- Approved Stepping Surfaces 1 CRNF 24 56-60-7050 S Fixed Rear Tailboard aerial 1 CRNF 24 56-61-1000 Step - 3" Deep 1 CRNF 25 30-13-1800 Wheel Well/General Body Details, Aerial, Platform 1 CRNF 25 30-15-4300 Tandem Axle Smart Storage -aluminum & painted- 1 CRNF 30-15-9100 NO Roll-Out Drawers for Wheel Well 1 CRNF 30-15-9100 NO Roll-Out Drawers for Wheel Well 1 CRNF 25 30-16-2200 S (2 Extinguishers) (tandem) 1 CRNF 26 30-16-5000 located on the left in front of the axle 1 CRNF 26 30-16-2300 6.75" dia. SCBA Compartment (3 SCBA bottles) (tandem) 1 CRNF 26 30-16-7000 located on the left between the axles 1 CRNF 26 30-16-2500 S 6.75" dia. SCBA Compartment (1 SCBA) (tandem) 1 CRNF 26 30-16-5500 located on the left behind the axle 1 CRNF 26 30-16-2600 6.75" dia. SCBA Compartment (3 SCBA bottles) (tandem) 1 CRNF 26 30-16-7500 located on the right between the axles 1 CRNF 27 30-16-2400 S (2 Extinguishers) (tandem) 1 CRNF 27 30-16-6000 located on the right in front of the axle 1 CRNF 27 30-16-2700 S 6.75" dia. SCBA Compartment (1 SCBA bottles) (tandem) 1 CRNF 27 30-16-6500 located on the right behind the axle 1 CRNF 27 30-17-1300 Smart Storage Door -Finish- "Painted" 1 CRNF 27 30-44-1025 Door Open Switch/Warning Light - Smart Storage 1 CRNF 28 30-20-1200 Aerial Body Mounting 1 CRNF 28 30-30-1000 Body Width to be 99" 1 CRNF 28 30-31-5005 Compartment Vent System, Aerials 1 CRNF 28 31-40-5600 UNISTRUT (ALL) Body Side Compartments, Aerial/Platform 1 CRNF 29 40-23-2350 S 2695-2 Tandem Axle, RL103' Aerial Body, 4 - H-Style O/R - Full Depth both sides 1 CRNF 31 26-10-5100 S Aerial Compartment, No Pump, 75' Tandem & 103' 1 CRNF 31 26-10-5600 S Locking Flush Fitting Hinged Doors - 57" wide aerial compt 1 CRNF 31 40-53-7000 Locking Hinged Doors - 103ft TA Rear Mt Q&A Side Compts 1 CRNF 32 30-44-1000 Door Open Switch/Warning Light - Flush Doors 1 CRNF PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 4 PG PART NO S DESCRIPTION QTY ID 33 40-52-9800 Doors to be Aluminum (2565) 1 CRNF 33 49-02-1100 Mirrored Stainless Steel Sill Plates 1 CRNF 33 52-13-1000 Over-wheel Compartment Partitions (both sides) Tandem Axle 1 CRNF 33 54-20-2000 Rear Fenderettes to be Polished Stainless (Tandem) 1 CRNF 34 68-70-0015 Rear Center Aerial Compt / Ladder Storage, 103' NON Quint 1 CRNF 34 68-80-1100 S {OR EDIT} Ladder Compliment Non Quint Option #1 (Min 115.0' of Ground Ladders) 1 CRNF 35 69-00-2000 Outrigger Controls, Double Outriggers 1 CRNF 35 69-00-2500 Outrigger Pads, Double Outriggers 1 CRNF 35 69-00-4100 Brushed Stainless Steel Outrigger Covers, Double Set 1 CRNF 35 69-02-1000 Left Side Turntable Access Steps 1 CRNF 36 50-15-1702 Open Storage Area, Aerial 1 CRNF 52-13-1900 NO FIXED VERTICAL COMPARTMENT DIVIDERS 1 CRNF 36 52-15-0000 Protective Matting 1 CRNF 36 52-15-1000 Black Versaflex Matting for compartment floor(s) 7 CRNF 36 52-15-2000 Black matting tapered edging 7 CRNF 36 52-20-0050 *SHELVING PACKAGE* AERIAL BODY 1 CRNF 37 52-20-4100 25.5" Deep Shelving 9 CRNF 37 52-20-7300 Black Turtle Tile -Shelf/Tray- 9 CRNF 52-20-9100 NO ZOLATONE/SPEEDLINER -SHELF/TRAY -ONLY 9 CRNF 52-20-9300 NO PAINT -SHELF/TRAY-ONLY 9 CRNF 37 52-26-0002 L-2 Compartment 2 CRNF 37 52-26-0004 L-4 Compartment 1 CRNF 37 52-26-0005 L-5 Compartment 1 CRNF 37 52-26-0012 R-2 Compartment 2 CRNF 37 52-26-0014 R-4 Compartment 1 CRNF 38 52-26-0017 R-7 Compartment 2 CRNF 52-25-0000 *ROLL OUT TRAY PACKAGE* 1 CRNF 38 52-25-0125 Roll Out Tray - (austin hardware w/front drawer release) 7 CRNF 38 52-25-0135 Comp Floor Mtd -300# cap w/100% ext 7 CRNF 38 52-20-7300 Black Turtle Tile -Shelf/Tray- 7 CRNF 52-20-9100 NO ZOLATONE/SPEEDLINER -SHELF/TRAY -ONLY 7 CRNF 52-20-9300 NO PAINT -SHELF/TRAY-ONLY 7 CRNF 38 52-26-0002 L-2 Compartment 1 CRNF 38 52-26-0004 L-4 Compartment 1 CRNF 39 52-26-0005 L-5 Compartment 1 CRNF 39 52-26-0012 R-2 Compartment 1 CRNF 39 52-26-0014 R-4 Compartment 1 CRNF 39 52-26-0075 AL-1 Compartment (Aerials Only) 1 CRNF 39 52-26-0076 AR-1 Compartment (Aerials Only) 1 CRNF 39 52-25-0145 Comp Adj Ht Mtd -300#cap w/100% ext 2 CRNF 39 52-20-7300 Black Turtle Tile -Shelf/Tray- 2 CRNF 52-20-9100 NO ZOLATONE/SPEEDLINER -SHELF/TRAY -ONLY 2 CRNF 52-20-9300 NO PAINT -SHELF/TRAY-ONLY 2 CRNF 39 52-26-0002 L-2 Compartment 1 CRNF PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 5 PG PART NO S DESCRIPTION QTY ID 40 52-26-0012 R-2 Compartment 1 CRNF 40 52-25-0205 Roll Out Tray -slide master- 1 CRNF 40 52-25-0245 RMT/PMP -RESCUE- Intermediate Comp Adj Ht -600# cap w/100% ext 2 CRNF 40 52-20-7300 Black Turtle Tile -Shelf/Tray- 2 CRNF 52-20-9100 NO ZOLATONE/SPEEDLINER -SHELF/TRAY -ONLY 2 CRNF 40 52-25-0257 Twist Lock -Slide Master Slide- 2 CRNF 40 52-25-0261 Silver Wet Painted SlideMaster Slide 2 CRNF 41 52-26-0075 AL-1 Compartment (Aerials Only) 1 CRNF 41 52-26-0076 AR-1 Compartment (Aerials Only) 1 CRNF 41 52-25-0405 Roll Out/Tilt Down Trays 2 CRNF 41 52-25-0425 25.5" Deep Roll Out/Tilt Down 250# cap w/30 deg tilt/90% ext 2 CRNF 41 52-20-7300 Black Turtle Tile -Shelf/Tray- 2 CRNF 52-20-9100 NO ZOLATONE/SPEEDLINER -SHELF/TRAY -ONLY 2 CRNF 52-20-9300 NO PAINT -SHELF/TRAY-ONLY 2 CRNF 42 52-25-0257 Twist Lock -Slide Master Slide- 2 CRNF 42 52-25-0261 Silver Wet Painted SlideMaster Slide 2 CRNF 42 52-26-0003 L-3 Compartment 1 CRNF 42 52-26-0013 R-3 Compartment 1 CRNF 52-40-0000 *TOOL BOARD PACKAGE* 1 CRNF 42 52-40-1200 Pull-Out Tool Board -Aluminum- 3 CRNF 42 52-26-0015 R-5 Compartment 3 CRNF 42 52-40-9500 Red- reflective striping on tool board 3 CRNF 52-40-9610 NO Zolatone/Speedliner -tool board- 3 CRNF 43 52-42-0000 Storage Compartment /Internal of Body {selectable components} 1 CRNF 43 52-42-1000 S Compartment to Hold (Qty) Backboards 1 CRNF 43 52-44-9030 Located in the L-4/R-4 Transverse Compartment Area 1 CRNF 43 52-44-9095 Velcro Strapping (heavy duty) 1 CRNF 43 52-42-2000 Compartment to Hold (Qty) Stokes Baskets 1 CRNF 44 52-44-9030 Located in the L-4/R-4 Transverse Compartment Area 1 CRNF 44 52-44-9095 Velcro Strapping (heavy duty) 1 CRNF 54-10-2000 RUB RAIL PACKAGE - Aerial/Platform/TDA - 1 CRNF 44 54-10-2100 Side Rub Rails - Anodized Aluminum - 1 CRNF 44 54-11-2000 Rub Rail Retroreflective Striping (3M Diamond Grade) 1 CRNF 44 54-11-2030 Stripe to be Red 1 CRNF 54-12-3000 NO REAR RUB RAILS 1 CRNF 45 54-50-1810 Aerial / Quint Body Roof to be an Approved Stepping Surface 1 CRNF 45 56-61-6105 Rescue Receivers, Side 1 CRNF 45 56-61-6130 left side, - front of rear axle- 1 CRNF 45 56-61-6140 right side, - front of rear axle- 1 CRNF 46 56-61-6150 left & right sides, -behind the rear axle- 1 CRNF 56-61-6500 NO REAR TOWING PROVISIONS PROVIDED 1 CRNF 56-62-0500 NO SLIDE OUT PLATFORMS 1 CRNF 46 59-60-0400 HANDRAILS -Knurled Alum/Illuminated LED- aerial 1 CRNF PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 6 PG PART NO S DESCRIPTION QTY ID 46 59-60-0150 (Set of 2 Rear) -Knurled Alum/Illuminated LED- 1 CRNF 47 60-20-1000 DUAL Tow Eyes on Flat Back 1 CRNF Star RL 103' Aerial/Non Quint Electrical - 9.000 05/22/13 1 CRNF 47 70-10-0700 Low Voltage Electrical System w/ Multiplexed Custom, Aerial 1 CRNF 48 70-10-5250 DOT Lighting w/Britax Markers - (9 total LED) 1 CRNF 48 70-10-6650 Whelen LED Stop/Turn/BU/Warn Quad-Cluster 1 CRNF 48 70-10-7400 Backup Lights to illuminate in reverse only 1 CRNF 49 70-20-2125 Pump Compartment Work Light (LED Tube, Spartan ERV), (qty) 1 CRNF 49 70-30-0452 LED Tube Lights per Compartment, Spartan ERV 1 CRNF 49 70-30-0502 S Additional LED Tube Light(s), (compartment), Spartan ERV 2 CRNF 49 70-34-1450 S LED Underbody Lights - Qty 8 add'l with Chassis Provided Lights 1 CRNF 50 70-35-5100 Underbody Lights - Qty 2 under front bumper 1 CRNF 50 72-2A-1100 Whelen Upper Lighting Package, Aerial, Platform 1 CRNF 50 72-2B-1000 Edge Ultra Freedom LED 24" -FNMINI (1 pair) 1 CRNF 50 72-9Z-1000 3M, External Opticom System 1 CRNF 50 72-2M-1600 Zone C L31H LED Beacons 1 CRNF 72-2T-1000 Zone B&D Front of Body - No Lights installed 1 CRNF 51 78-30-1000 Cast Aluminum Upper Zone C Light Stanchions 1 CRNF 51 74-2A-1000 Whelen Lower LED Lighting Package 1 CRNF 51 74-2B-0500 Zone A - chassis supplied 1 CRNF 51 74-2F-1500 Zone B&D - Whelen 600 Series (4x6) Super-LED 1 CRNF 51 74-2J-1400 Zone C - Whelen 600 Series (4x6) Super-LED 1 CRNF 52 75-59-3000 Lower Zones B&D NO Light Housing 1 CRNF 52 75-60-0000 Extra Zones B&D Lighting, In Addition to NFPA Compliant Pkgs 1 CRNF 52 75-80-1100 Zones B&D - Upper Whelen 500 TIR6 LED 1 CRNF 52 75-85-1100 Zones B&D - Lower Whelen 500 TIR6 LED 1 CRNF 52 76-31-0500 REAR DIRECTIONAL LIGHT BAR 1 CRNF 52 76-32-3200 Whelen TAL85 LED (46.82" 8 light) 1 CRNF 53 76-20-1000 Treadplate Light Shield Above the Lightbar 1 CRNF 53 77-00-0200 Install Chassis Supplied Camera Center Rear of Body 1 CRNF 53 78-50-1000 Stationary Scene Lights - 12 Volt 1 CRNF 53 78-55-1700 Whelen 900 LED Series Gradient -Scene Light w/ flange 2 CRNF 53 78-58-1500 Scene lights located back of body one each side 1 CRNF 53 78-58-9E70 Scene light(s) switched at the vista display & rear of bod 1 CRNF 54 78-58-9E80 Scene light(s) switched with reverse activation 1 CRNF 80-00-0350 *HYD GENERATOR*, MP75 & RL103NQ 1 CRNF 54 00-10-2000 UL Testing - Electrical (Electrical & Generator System) 1 CRNF 54 80-10-4700 Harrison Generator - 10.0 kW - Aerial 1 CRNF 54 80-10-0750 Harrison (hyd driven) MAS Generator Specs 1 CRNF 56 80-18-8500 Hot Shift PTO 1 CRNF 56 80-18-8710 Generator Excite Rocker Switch Location in Cab 1 CRNF 56 80-31-0450 Generator Installed -Top of Body 1 CRNF 57 80-38-1200 Generator FROG meter - Aerial 1 CRNF PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 7 PG PART NO S DESCRIPTION QTY ID 57 80-38-2105 Located: Adjacent to Load Center 1 CRNF 57 80-90-1070 Load Center - 8 breakers - Aerial 1 CRNF 58 80-91-0100 S Load Center Location: AL1 upper/forward wall (surface mounted) 1 CRNF 58 80-85-0000 Generator Powered Outlets 1 CRNF 58 80-85-1050 L5-20R - Single, (Qty) 120V/20A Twist-Lock 4 CRNF 58 80-85-3000 left front - (bumper) 1 CRNF 58 80-85-3100 right front - (bumper) 1 CRNF 58 80-85-8000 left rear - (compt face) 1 CRNF 59 80-85-8100 right rear - (compt face) 1 CRNF 59 82-10-0200 Telescoping Lights, Side Mount - 120/240 Volt 1 CRNF 59 82-22-1300 Fire Research Focus 120-v 1000-w side mt./bot raise 4 CRNF 59 82-53-1000 Light Switch on the Lighthead(s) 4 CRNF 59 82-60-1000 Mirrored SST Surface Protector 4 CRNF 59 82-61-1500 S Mount in Alternate Location (Specify) 4 CRNF 59 84-00-0000 *ELECTRIC CORD REEL PACKAGE* {DEALER TO PULL IN OPTIONS} 1 CRNF 60 84-11-3100 Hannay Cord Reel w/200 ft of Yellow 10-3 cord {DEALER ADD OPTIONS} 2 CRNF 60 84-12-0600 Termination - Circle D 5-20 & L5-20 Outlet Box 2 CRNF 60 84-12-3100 L1 Compartment 1 CRNF 60 84-12-4100 R1 Compartment 1 CRNF 84-29-1000 NO HYDRAULIC HOSE REEL 1 CRNF 103' RMA 750# Non Quint - 9.000 05/22/13 1 CRN 00-00-0050 *AERIAL Series* Pricing per QW Data Release 9.00 05/22/13 1 CRNA 00-01-2100 Aerial Information (4-section rear mount) 750# Tip 1 CRNA 60 00-02-2000 General Information (4-section rear mount) 1 CRNA 61 00-03-1500 Intent of Specifications (RL 103' - 750 lb. tip load) 1 CRNA 62 00-04-1000 General Specifications 1 CRNA 63 00-05-1000 Aerial Ladder Mounting (Rear Mount) 1 CRNA 63 00-06-1500 Height and Reach (RL 103' - 750 lb. tip load) 1 CRNA 63 00-07-1000 Weldment and Fixtures 1 CRNA 10-04-1200 103' Rear Mount Aerial - RL-103-4-750 (750 lb. tip load) 1 CRNA 70-01-0050 MULTIPLEXED CHASSIS PROVIDED 1 CRNA 64 25-20-1050 Hydraulic System, Aerial Ladders 1 CRNA 64 25-10-1100 Hot Shift PTO - Chassis Supplied 1 CRNA 64 70-01-3000 Aerial Hour Meter 1 CRNA 65 70-01-4000 Engine High Idle Actuator 1 CRNA 65 25-23-2000 40 Gal Hydraulic Reservoir, Aerial Ladders 1 CRNA 65 25-25-1000 Hydraulic Filtration 1 CRNA 65 25-25-5000 Pressure Filter 1 CRNA 66 25-25-6000 Return Filter 1 CRNA 66 25-26-1000 Emergency Pump, 12-volt Electric - Single - 1 CRNA 66 26-10-1000 Hydraulic System Plumbing 1 CRNA 67 25-21-1000 Outrigger/Aerial Interlock 1 CRNA 67 26-05-5000 Aerial Ladder System Control Valves 1 CRNA 29-99-9991 **Torquebox & Outrigger Components** RL103, 16 Ft Spread 1 CRNA PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 8 PG PART NO S DESCRIPTION QTY ID 67 23-01-1050 Torque Box , RL103 1 CRNA 68 50-01-0675 Outriggers, RL103, 16' Spread, H-Style 1 CRNA 68 26-05-1500 Outrigger System Control Valves, H-Style O/R 1 CRNA 68 62-10-1000 Outrigger Control Levers 1 CRNA 69 50-01-2070 Outriggers, Front, RL103, 16' Spread 1 CRNA 69 50-01-4075 Outriggers, Rear, H-Style, RL103, 16' Spread 1 CRNA 70 50-02-1000 Jack Cylinder Description 1 CRNA 70 50-05-1000 Outrigger/Downrigger Pads 1 CRNA 71 50-05-2000 Aluminum Aux. Outrigger Pads 4 CRNA 71 50-90-1000 Outrigger/Aerial Interlock System 1 CRNA 36-99-9999 **Outrigger Warning System** (103' 750lb tip-Rear Mount) 1 CRNA 71 59-10-1000 Outrigger Deployment Alarm 1 CRNA 71 70-10-1250 Outrigger Lighting and Visability (double outriggers) RL 1 CRNA 72 58-10-1100 Outrigger Reflective Striping (double set) 1 CRNA 72 70-35-1200 Outrigger Ground Lights, LED (4 lights) 1 CRNA 72 75-10-1700 Rect. LED Outrigger Warning Lights (double set outriggers) 1 CRNA 72 75-11-1000 Outrigger Light Switching 1 CRNA 72 37-10-1000 Turntable/Turntable Deck (Rear Mount Non Quint) 1 CRNA 73 37-10-9000 Full Turntable 1 CRNA 73 37-11-1100 Dual Turntable Deck Access with Mansaver Bar 1 CRNA 73 37-12-1100 Turntable Alignment Indicator 1 CRNA 74 38-10-1000 Hydraulic and Electric Swivel 1 CRNA 38-98-9999 **Aerial Ladder Components** (103' 750lb tip) (Rear Mount) 1 CRNA 74 24-01-1000 Aerial Travel Support (Rear Mount) 1 CRNA 74 26-16-1000 Elevation System (Aerial) 1 CRNA 75 26-16-1500 Elevation Interlock Safety System 1 CRNA 75 26-17-2000 Aerial Extension/Retraction System (4-section) 1 CRNA 76 26-17-9000 Extension Indicator 1 CRNA 76 26-18-1000 Ladder Slide Mechanism (RAASP) 1 CRNA 76 26-18-1500 Cable and Hose Routing (Aerial) 1 CRNA 77 26-19-1000 Rotation System (Aerial) 1 CRNA 77 26-19-1500 Rotation Safety System (Aerial) 1 CRNA 78 40-10-1100 Aerial Ladder Section Construction (4 section) 1 CRNA 79 40-11-1100 Aerial Ladder Section Dimensions (4 section) 1 CRNA 79 40-12-1000 Ladder Egress 1 CRNA 80 40-51-1000 Removable Rung Assemblies 1 CRNA 80 42-10-1000 Folding Steps at the Tip 1 CRNA 80 42-11-1000 One Folding Step at the Tip 1 CRNA 38-99-9650 **Aerial Waterway Components** (103' 750lb tip-NQ Rear Mount) 1 CRNA 80 30-10-1075 Aerial Waterway System (rear inlet supplied RM 75'/103') 1 CRNA 81 31-12-1100 Class 1 Aerial Waterway Flow Meter 1 CRNA 81 31-10-2000 Telescoping Waterway (4-section) (Aerial) 1 CRNA 81 31-13-1000 Moveable Waterway Locking System (RL103/TL100) 1 CRNA 82 31-18-0550 Aerial Water System (RL103) 1 CRNA 82 32-10-1000 Akron 3578 Electric Monitor (aerial) 1 CRNA PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 9 PG PART NO S DESCRIPTION QTY ID 83 32-11-1200 Akron 5177 Electric Nozzle 1250 GPM 1 CRNA 83 32-19-5000 Auto Monitor Stow 1 CRNA 83 36-00-1000 Aerial Auxiliary Tip Discharge 1 CRNA 83 36-01-1000 One 2-1/2" Auxiliary Discharge 1 CRNA 84 39-00-5050 Load Capacities (RL-103-4-750) 1 CRNA 84 39-10-5200 Ladder Capacities, No Wind Dry (RL-103-4-750) 1 CRNA 84 39-10-5300 Ladder Capacities, No Wind Charged (RL-103-4-750) 1 CRNA 85 39-20-1025 Operation on Grades (103' Aerial Rear-mount 750#) 1 CRNA 85 63-10-1000 Aerial Control Station (aerial) 1 CRNA 85 63-11-1000 Turntable Control Console (Rear Mount Aerial Ladder, Driver's side) 1 CRNA 87 70-01-1000 Air Horn Button at Control Console 1 CRNA 87 69-10-0000 AERIAL PAINT 1 CRNA 87 69-10-1000 Aerial Device Paint 1 CRNA 88 69-11-1000 PPG 2185 White 1 CRNA 88 69-12-1000 Cradle, Lift Cylinder & Sign Boards Paint 1 CRNA 88 69-13-1700 PPG 2185 White 1 CRNA 88 69-13-1000 Aerial Travel Rest Paint 1 CRNA 88 69-17-1000 PPG 9000 Black 1 CRNA 88 69-13-5000 Aerial Ladder Tip & Nozzle Trolley Paint 1 CRNA 88 69-13-1700 PPG 2185 White 1 CRNA 88 69-14-1000 Outrigger Paint 1 CRNA 89 69-15-1000 PPG 33723 Silver 1 CRNA 89 69-16-1000 Torque Box, Turntable Structure and Control Console Paint 1 CRNA 89 69-17-1000 PPG 9000 Black 1 CRNA 89 69-18-1000 Ext/Ret Cylinder Paint 1 CRNA 89 69-17-1000 PPG 9000 Black 1 CRNA 89 72-10-1025 Communication System (Aerial - Two Position) 1 CRNA 89 72-11-1000 Atkinson Two Position System 1 CRNA 90 78-10-1000 Aerial Spot Lights 1 CRNA 90 78-20-1100 CollinsTracking Lights 1 CRNA 90 78-21-7010 Collins Lights - Double Spot/Flood 1 CRNA 90 78-30-1100 Collins Tip Lights 1 CRNA 90 78-31-7010 Collins Lights - Double Spot/Flood 1 CRNA 91 78-60-1050 Turn Table Work Lights, TecNiq, LED 1 CRNA 91 78-70-5100 Ladder Rung Illumination - LED Rope Lights (Blue) 1 CRNA 80-01-1000 Aerial 110-Volt Electrical 1 CRNA 91 81-10-1000 Outlets at Aerial Tip 1 CRNA 91 81-20-4000 One L5-20R Twist-lock Outlet 1 CRNA 91 85-10-1000 110 Volt Quartz Lights at the tip of the Ladder 1 CRNA 91 85-15-1100 Two Whelen Pioneer PLUS 120-v Super-LED w/single flood -Ped. Mount (PFP1AP) 1 CRNA 92 90-00-1000 EQUIPMENT (rear mount ladder) 1 CRNA 92 90-02-1000 Apparatus Level Indicator (Side to Side) 1 CRNA 92 90-02-2000 Apparatus Level Indicator (Fore/Aft) 1 CRNA 92 90-05-0060 Aerial Sign Panels, RM Aerials, TDA & RM Platform 1 CRNA 93 95-10-1000 Axe Mounting Brackets in Fly Section 1 CRNA PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 10 PG PART NO S DESCRIPTION QTY ID 93 95-11-2000 Pick Head Axe Mount 1 CRNA 93 95-20-1000 Pike Pole Mounting Brackets in Fly Section 1 CRNA 93 95-21-1000 for Pike Pole 1 CRNA 93 95-32-1000 Roof Ladder Mounting Brackets outside Base Section 1 CRNA 93 95-33-1000 for Roof Ladder 1 CRNA 93 95-60-1000 Lifting Anchors for Rescue Rope (Ladder) 1 CRNA 94 95-61-1000 Two Anchors 1 CRNA 94 95-62-1000 Rescue Rope Roller Assembly 1 CRNA 99-99-9999 **Aerial Boilerplate** (103' 750lb tip) (Rear Mount) 1 CRNA 94 00-10-1000 UL Testing Certification 1 CRNA 96 00-13-1000 Manuals 1 CRNA 96 00-36-1000 Aerial Service 1 CRNA 96 00-37-1000 Warning Decals 1 CRNA 97 00-38-1000 Onsite Training Program (3 Days) 1 CRNA 98 00-40-1150 Certification and Testing (750 lb. tip load) 1 CRNA 100 00-61-1000 General Warranty 1 CRNA Star RL 103' Aerial/Non Quint Extras - 9.000 05/22/13 1 CRNF 88-50-0000 =LETTERING & STRIPING / PDF= 1 CRNF 101 88-54-2000 Reflective Stripe - 6" x 1" 1 CRNF 101 88-59-3000 Straight Line Stripe to Incorporate Pattern on Body 1 CRNF 101 88-60-1000 Stripe to be White 1 CRNF 101 88-65-1000 Diamond Grade Retroreflective Chevron Striping (REAR), pumper, rescue 1 CRNF 102 88-66-1000 Striping to be Red/Yellow 1 CRNF 88-70-0050 Body Lettering 1 CRNF 102 88-70-0200 Gold Leaf Scotchcal Body Lettering - max 60 letters-3" 1 CRNF 88-76-0000 Aerial Lettering 1 CRNF 102 88-76-0100 Reflective ScotchLite Lettering - max 60 letters - 10" 1 CRNF 102 88-78-0000 License Plate Mounting Options 1 CRNF 102 88-78-4050 CPI Cast Aluminum License Plate Bracket (fully enclosed) w/ LED Light 1 CRNF 90-00-0150 EQUIPMENT, Aerial, Platform Non Quint 1 CRNF 102 90-02-0000 Miscellaneous Equipment 1 CRNF 103 90-03-1000 Zico Folding Wheel Chocks, #SAC-44-E 2 CRNF 103 90-03-1100 Zico Folding Wheel Chock -horiz mounting brackets- #SQCH-44-H 2 CRNF 103 90-05-0001 Flares 1 CRNF 103 90-05-0054 Customer Supplied Flares 5 CRNF 103 90-07-0001 Traffic Cones 1 CRNF 103 90-07-0054 Customer Supplied Traffic Cones 5 CRNF 104 90-07-1001 Traffic Vest 1 CRNF 104 90-07-1054 Customer Supplied Traffic Vest 5 CRNF 104 90-09-0200 Ladders, Aerial, Platform, TDA 1 CRNF 104 90-11-3000 Duo Safety 35' Alum 1200 2 sect 2 CRNF 104 90-11-2000 Duo Safety 24' Alum 900A 2 sect 1 CRNF 104 90-12-1400 Duo Safety 14' Alum 775A roof 1 CRNF 104 90-12-1500 Duo Safety 16' Alum 875A roof 1 CRNF PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- 08/07/2013 Page 11 PG PART NO S DESCRIPTION QTY ID 104 90-12-2000 Duo Safety 20' Alum 875A roof 1 CRNF 105 90-13-2000 Duo Safety 10' Alum 585A attic 1 CRNF 90-20-0000 Pike Poles 1 CRNF 105 90-20-01DS Duo Safety Pike Poles 1 CRNF 105 90-21-1000 Duo Safety (Qty) 12' w/Fiberglass Handle 1 CRNF 105 90-21-1002 Duo Safety (Qty) 8' w/Fiberglass Handle 1 CRNF 105 90-21-1003 Duo Safety (Qty) 6' w/Fiberglass Handle 1 CRNF 105 90-20-01FH Fire Hooks Unlimited Hooks, Pikes & Poles 1 CRNF 105 90-21-4001 Fire Hooks (Qty) NY-10' (New Yorker Pike Pole) 1 CRNF 105 90-21-4002 Fire Hooks (Qty) NY-8' (New Yorker Pike Pole) 1 CRNF 106 90-21-4003 Fire Hooks (Qty) NY-6' (New Yorker Pike Pole) 1 CRNF 106 90-70-0001 Salvage Covers 1 CRNF 106 90-70-0054 Customer Supplied Salvage Covers 1 CRNF 106 91-00-0000 Fire Extinguishers 1 CRNF 106 91-00-0054 Customer Supplied Fire Extinguishers 1 CRNF 106 91-20-0000 Rechargeable Flashlights 1 CRNF 91-20-0100 Streamlight (Laterns/Flashlights) 1 CRNF 106 91-20-2100 Streamlight HID Litebox - 12V Rechargeable Lantern 2 CRNF 107 91-21-1000 Mount in Left Front Compartment 2 CRNF 107 91-23-0001 AED 1 CRNF 107 91-23-0054 Customer Supplied AED 1 CRNF 107 91-25-0001 First Aid Kit 1 CRNF 107 91-25-0054 Customer Supplied First Aid Kit 1 CRNF 107 91-30-0000 Axes 1 CRNF 107 91-30-0054 Customer Supplied Axes 1 CRNF 91-40-0000 Hand Held Tools 1 CRNF 107 91-40-1500 Crowbars 1 CRNF 108 91-40-1554 Customer Supplied Crowbar 2 CRNF 108 91-40-2754 Customer Supplied Rubber Mallet 1 CRNF 108 91-40-0100 Claw Tool 1 CRNF 108 91-40-0154 Customer Supplied Claw Tool 2 CRNF 108 91-40-2500 Sledge Hammer 2 CRNF 108 91-40-2554 Customer Supplied Sledge Hammer 2 CRNF 108 91-40-3700 Shovels 1 CRNF 109 91-40-3754 Customer Supplied Shovels 2 CRNF 109 91-40-4000 Bolt Cutter 1 CRNF 109 91-40-4054 Customer Supplied Bolt Cutter 1 CRNF 109 91-41-1600 Tools and Tool Box 1 CRNF 109 91-41-1654 Customer Supplied Tools and Toolbox 1 CRNF 109 92-02-0100 Ropes 1 CRNF 109 92-02-0154 Customer Supplied Ropes 1 CRNF 109 92-02-5100 Ladder Belts 1 CRNF 110 92-02-5154 Customer Supplied Ladder Belts 1 CRNF 110 92-10-0100 SCBA & Cylinders 1 CRNF 110 92-10-0154 Customer Supplied SCBA 4 CRNF DEALER DEALER DEALER 1 DLR 110 90-00-0010 S Dealer Furnished - El Cerrito 1 DLR PDF created with pdfFactory trial version www.pdffactory.com ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 1 One 00-00-1100 SPARTAN ERV PROPOSAL for PURCHASE August 7, 2013 Gentlemen/Ladies: The undersigned is prepared to manufacture for you, upon an order being placed by you, for final acceptance by SPARTAN ERV at its headquartered office in Brandon, South Dakota. The apparatus and equipment herein named and for the following prices: One Spartan ERV 103' 750 Lb. Capacity Rear Mount Non-Quint Aerial Apparatus FOB El Cerrito, CA TOTAL $857,202.00 (Pre-Tax). The Apparatus and Equipment shall be ready for acceptance inspection, on, or before July 5, 2014. This delivery timeframe is contingent on completion of a pre-construction meeting and corresponding signed change order returned to the factory within 75 days of the effective date of this contract. All days exceeding 75 days will be added to the above mentioned delivery timeframe. Timely delivery is of the the essence in the completion, delivery and acceptance of the proposed apparatus. Therefore, liquidated damages in the amount of $100.00 per calendar day, beyond the stated delivery date of July 5, 2014, shall be deducted from the final invoice amount due at time of final delivery and acceptance. To meet the 75 day deadline, Spartan ERV commits to have all information necessary for the pre-construction meeting complete within 45 days. Any further delays after the pre-construction has been completed in providing additional desired specifications, change approvals, inspection timelines, or other required information for the Apparatus and Equipment may result in an extension of the above referenced delivery timeline by the amount of time Spartan ERV requires, in its sole but reasonable discretion, to furnish the Apparatus and Equipment ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 2 following Customers delay, but in any event by at least the duration of Customers delay. The penalty clause will stop once apparatus has shipped from Spartan ERV. The specifications herein contained shall form a part of the final contract, and are subject to changes desired by the purchaser, provided such alterations are interlined prior to the acceptance by the company of the offer to purchase, and provided such alterations do not materially affect the cost of the construction of the apparatus. If this proposal is not accepted by the purchaser within 60 days from the bid date, we reserve the right to withdraw this proposal. One 00-01-1100 INTENT OF SPECIFICATIONS It shall be the intent of these specifications to provide a complete apparatus equipped as hereinafter and as specified with a view of obtaining the best results and the most acceptable apparatus for service in the Department. These specifications shall cover only the general requirements as to the type of construction and tests to which the apparatus must conform, together with certain details as to finish, equipment and appliances with which the successful bidder must conform. Minor details of construction and materials where not otherwise specified are left to the discretion of the contractor, who shall be solely responsible for the design and construction for all features. Apparatus proposed by the bidder shall meet the requirements of the National Fire Protection Association (NFPA) as stated in current Pamphlet 1901 for Aerial Ladder & Elevated Platform Fire Apparatus, chapters 1, 2, 6, 8, 9, 10, 11, 16, and 23, except where amended herein. Loose equipment shall be provided only as stated in the following pages. Bids shall only be considered from companies that have an established reputation in the field of fire apparatus construction and have been in business for a minimum of twenty-five years. Each bidder shall provide satisfactory evidence of their ability to construct the apparatus specified, and shall state the location of the factory where the apparatus is to be built. They shall also show that they are in a position to render prompt service and to furnish replacements parts on said apparatus. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 3 Because of the severe service requirements the department will impose on this apparatus, each bidder shall provide a list of at least six departments serving populations of over 250,000 in which similar apparatus utilizing the brand of chassis proposed have been in service for over one year. This list shall include contact names and phone numbers. Each bid shall be accompanied by a detailed set of Contractor's Specifications consisting of a detailed description of the apparatus and equipment proposed, and to which the apparatus being furnished under contract shall conform. Computer runoff sheets are not acceptable as Contractor's Specifications. These specifications shall indicate size, type, model and make of all component parts and equipment. Note: Each bidder shall submit their bid in the same sequence as these specifications, to allow the department to easily compare multiple bids. QUALITY AND WORKMANSHIP The design of the Apparatus shall embody the latest approved automotive engineering practices. The workmanship must be of the highest quality in its respective field. Special consideration will be given to the following points: Accessibility of the various units, which require periodic maintenance; and ease of operation (including both pumping and driving); and symmetrical proportions. Construction shall be rugged and ample safety factors shall be provided to carry loads as specified and to meet both on and off road requirements and to speed conditions as set forth under Performance tests and requirements. Welding shall be employed in the assembly of the apparatus in a manner that will not prevent the ready removal of any component part for service or repair. All steel welding shall follow (American Welding Society) requirements for AWS D1.6:1999 Structural Welding Code for welding stainless steel structural assemblies. All aluminum welding shall follow (American Welding Society) requirements for AWS D1.2/D1.2M:2003 Structural Welding Code for any type structure made from aluminum structural alloys. All sheet metal welding shall follow (American Welding Society) AWS D9.1M/D9.1:2006 Structural Welding code for Arc/Braze requirements of non-structural materials. All pressure pipe welding shall follow (American Society of Mechanical Engineers) ASME IX/ ASME B31:2010 requirements to the qualification of procedures in welding and brazing, in accordance with the ASME Boiler and Pressure Vessel Code and the ASME B31 Code for Pressure Piping. Flux core arc welding to use alloy rods, type 7000, (American Welding Society) AWS standards A5.20-E70T1. The ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 4 manufacturer shall be required to have an American Welding Society certified welding inspector in plant during testing operations within working hours to monitor weld quality. Employees classified as welders shall be tested and certified to meet American Welding Society and American Society of Mechanical Engineers welding codes. DELIVERY To insure proper break-in of all components while still under warranty, the apparatus shall be delivered under its own power, rail or truck freight shall not be acceptable. A qualified delivery engineer representing the contractor shall deliver the apparatus and instruct the Fire Department personnel in the proper operation, care and maintenance of the equipment delivered. PERFORMANCE TESTS AND REQUIREMENTS A road test shall be conducted with the apparatus fully loaded to its estimated in- service weight and shall be capable of the following performance while on dry paved roads that are in good condition and for a continuous run of ten (10) miles or more, during which time the apparatus shall show no loss of power or overheating. The transmission drive shaft or shafts and rear axles shall run quietly and be free from abnormal vibration or noise throughout the operating range of the apparatus. The successful bidder shall provide a Weight Certificate showing weights on front axle, rear axles and total weight for the completed apparatus at time of delivery. The apparatus shall be capable of accelerating to 35 MPH (55 km/hr) from a standing start within 25 seconds on a level concrete highway without exceeding the maximum governed RPM of the engine. A. The apparatus shall be capable of accelerating to 35 MPH (55 km/hr) from a standing start within 25 seconds on a level concrete highway without exceeding the maximum governed RPM of the engine. B. The apparatus, fully loaded, shall be capable of obtaining a minimum top speed of 50 MPH (80 km/hr) on a level dry concrete highway with the engine not exceeding its governed RPM (fully loaded). C. The service brakes shall be capable of stopping a fully loaded vehicle in 35ft (10.7 m) at 20 mph (32.2 km/hr) on a level concrete highway. The air brake system shall conform to Federal Motor Vehicle Safety Standards 121. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 5 D. The apparatus, when fully loaded, shall have not less than 25 percent or more than 50 percent of the weight on the front axle, and not less than 50 percent nor more than 75 percent on the rear axle. If optioned, the apparatus shall be tested and approved by the Underwriter's Laboratories Incorporated in accordance with their standard practices for pumping engines. The contractor shall provide copies of the Pump Manufacturer's Certification of hydrostatic test, the Engine Manufacturer current certified brake horsepower curve, and the Manufacturer's record of pumper construction details when delivered. If optioned, the vendor, at their expense, shall have the Underwriter's Laboratories Incorporated conduct the tests required by the Underwriter Laboratories Incorporated (Guide for the Certification of Fire Department Pumper subject 822 dated 1995 or latest). A copy of all tests shall accompany the Apparatus. (For apparatus sold within Canadian ULC S515 / latest revision.) INFORMATION REQUIRED The manufacturer shall supply at time of delivery, a complete operation and maintenance manual covering the completed apparatus as delivered. A permanent plate shall be mounted in the driver's compartment to specify the quantity and type of the following fluids used in the vehicle: Engine oil, engine coolant, and chassis transmission fluid, pump transmission lubrication fluid, pump primer fluid (if used) and drive axle lubrication fluid. The manufacture shall supply the final certification of GVWR and GAWR on a nameplate affixed to the vehicle. A permanent plate in the driver's compartment shall be installed, specifying the seating capacity of the enclosed cab. Signs that state "OCCUPANTS MUST BE SEATED AND BELTED WHEN APPARATUS IS IN MOTION" shall be provided and will be visible from each seated position. An accident prevention sign shall be located at the rear step area of the apparatus. It shall warn all personnel that standing on the step while apparatus is in motion shall be prohibited. A nameplate indicating the chassis transmission shift selector position to be used when pumping shall be provided in the driving compartment and located so that it can be easily read from the driver's position. LIABILITY ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 6 The bidder, if their bid is accepted, shall defend any and all suits and assume all liability for the use of any patented device or article forming part of the apparatus or any appliance provided under the contract. BID SPECIFICATION REQUIREMENTS Item compliance shall be indicated in the “Yes/No” column of each item by all Bidders. Bidders shall submit a detailed proposal. Each bidder shall submit their proposals in the same arrangement as these specifications for ease of evaluation, comparison, and examination of compliance. Bid communications by letter only and/or written on a company letterhead, shall not be acceptable. EXCEPTIONS TO SPECIFICATIONS The following specifications shall be strictly adhered to. Exceptions shall be allowed if they are equal to or superior to that as specified and providing they are listed and entirely explained on a separate page entitled "Exceptions to Specifications". The exceptions list shall refer to specification page number and paragraph. Proposals taking total exception to specifications or total exception to certain parts of the specifications will not be acceptable. The Apparatus shall be inspected upon completion for compliance with specifications. Deviations will not be tolerated and will be cause for rejection of Apparatus unless they were originally listed in bidder's proposal and accepted in writing by the department. If the bidder takes an exception, on the exception page, the bidder must state an option price to bring their specifications into full compliance with the Department specifications. Failure to provide this information shall be cause to reject the proposal as being non-responsive. An exception to these requirements shall not be tolerated. PURCHASER'S RIGHTS The Purchaser reserves the right to accept or reject any or all bids as it deemed in their best interests. GENERAL CONSTRUCTION The apparatus shall be designed with due consideration to distribution of load between the front and rear axles, so that all specified equipment, including filled water tank, a full complement of personnel and fire hose will be carried without injury to the apparatus. Weight balance and distribution shall be in accordance with the recommendations of the National Fire Protection Agency. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 7 The apparatus shall be designed so that the operator could perform all recommended daily maintenance checks easily without the need for hand tools. Apparatus components that interfere with repair or removal of other major components must be attached with fasteners (cap, screws, nuts, etc.) so that the components can be removed and installed with normal hand tools. These components must not be welded or otherwise permanently secured into place. The GAWR and GVWR of the chassis shall be adequate to carry the fully equipped apparatus including all tanks filled, the specified hose load, unequipped personnel weight, ground ladders and a miscellaneous equipment allowance per NFPA criteria. It shall be the responsibility of the purchaser to provide the contractor with the weight of equipment to be carried if it is in excess of the allowance as set forth by NFPA. The unequipped personnel weight shall be calculated at 250 lbs. per person times the maximum number of persons to ride on the apparatus. The height of the fully loaded vehicle's center of gravity shall not exceed the chassis manufacturer's maximum limit. The front to rear weight distribution of the fully loaded vehicle shall be within the limits set by the chassis manufacturer. The front axle loads shall not be less than the minimum axle loads specified by the chassis manufacturer, under full loads and all other loading conditions. The difference in weight on the end of each axle, from side to side, when the vehicle is fully loaded and equipped shall not exceed 7 percent. The apparatus shall be so designed that the various parts are readily accessible for lubrication, inspection, adjustment and repair. Where special tools manufactured or designed by the contractor and are required to provide routine service on any component of the apparatus built or supplied by the contractor, such tools shall be provided with the apparatus. One 00-03-1110 BID/PROPOSAL DRAWINGS For purposes of evaluation, the bidder shall provide a drawing illustrating, but not limited to, the overall dimensions, wheelbase, and overall length of the proposed apparatus and other specified equipment, shall be required to be included with the ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 8 bidder's proposal package. The drawings shall be large size (minimum 24" x 36"). Smaller size drawings, "similar to" drawings or general sales drawings, shall not be acceptable. Failure to provide a bid evaluation drawing in accordance with these specifications shall be cause for rejection of the bid proposal. One 00-03-1211 APPROVAL/PRE-CON DRAWINGS After the award of the bid, the contractor shall provide detailed colored engineering drawings including, but not limited to, the overall dimensions, wheelbase, and overall length of the proposed apparatus for use of pre- construction conference. The drawings shall include, but shall not be limited to the right, left, top, front and rear views of the apparatus. The Customer will sign the final approval drawing. One 00-08-3100 SINGLE SOURCE MANUFACTURER Bids shall only be accepted from a single source apparatus manufacturer. The definition of single source manufacturer is company that designs and manufactures their products utilizing an approach that includes complete product integration, including the apparatus chassis, cab, and body modules being constructed, assembled, and tested on company premises only. Warranties qualified to the chassis and body design construction (excluding vender component warranties such as engine, axles, transmission, and pumps, etc.) will be from a single source manufacturer and not separated between manufacturers (i.e. body and chassis). The bidder shall provide evidence of maintaining compliance to this requirement. One 00-13-1100 SUPPLIED INFORMATION & EXTRAS The apparatus manufacturer shall supply two copies of apparatus manuals with all manufactured apparatus. The manuals shall include, but not be limited to: ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 9 all component warranties, users’ manuals and information for supplied products, apparatus engineering information including drawings and build prints, and whatever other pertinent information the manufacturer can supply to its customer regarding the said apparatus. Included in the delivery of the unit, the manufacturer shall also include spare hardware and extra fasteners, paint for touch-up, information regarding washing and care procedures, as well as other recommendations for care and upkeep of the general apparatus. The manufacturer shall also supply a manufacturer's record of apparatus construction details, including the following information: Owner name and address; Apparatus manufacturer, model, and serial number; Chassis make, model, and serial number; GAWR of front and rear axles; Front tire size and total rated capacity in pounds; Rear tire size and total rated capacity in pounds; Chassis weight distribution in pounds with water (if applicable) and manufacturer mounted equipment (front and rear); Engine make, model, serial number, rated horsepower, related speed and no load governed speed; Type of fuel and fuel tank capacity; Electrical system voltage and alternator output in amps; Battery make and model, capacity in CCA; Paint numbers; Weight documents from a certified scale showing actual loading on the front axle, rear axle(s), and overall vehicle (with the water tank full (if applicable) but without personnel, equipment, and hose); Written load analysis and results of the electrical system performance tests; Transmission make, model, and type; Pump to drive through the transmission (yes or no); Engine to pump gear ratio and transmission gear ratio used; Pump make, model, rated capacity in gallons per minute, serial number, and number of stages; Pump manufacturer's certification of suction capability; Pump manufacturer's certification of hydrostatic test; Pump manufacturer's certification of inspection and test for the fire pump; Copy of the apparatus manufacturer's approval for stationary pumping applications; Pump transmission make, model and serial number; Priming device type; ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 10 Type of pump pressure control system; The engine manufacturer's certified brake horsepower curve for the engine furnished, showing the maximum no load governed speed; Certification of water tank capacity; The certification of inspection and test for the aerial device; All the technical information required for inspections to comply with NFPA 1914, Standard for Testing Fire Department Aerial Devices; One 00-60-1000 GENERAL WARRANTY A warranty shall be offered for a period of Two years from the date of delivery. This warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities. Please see the official warranty document in the appendix (attached) for specific details. All transportation during the two year warranty period will be the responsibility of the Dealer, not the Fire Department. One 00-70-0900 STRUCTURAL WARRANTY An aluminum body structural warranty shall be provided by the apparatus manufacturer for products of its manufacture to be free from defects in material and workmanship, under normal use and service, for a period of ten (10) years. One 00-80-0500 PAINT WARRANTY A ten (10) year Prorated Paint Warranty shall be included with the apparatus. One 00-91-9100 MULTI-PLEXED ELECTRICAL WARRANTY ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 11 A four year limited (V-MUX) multiplex system warranty, of Weldon Technologies, Inc; shall be provided by the apparatus manufacture for parts and labor, while under normal use and service; against mechanical, electrical and physical defects from the date of installation. The warranty shall exclude; sensors, shunt interface modules, serial or USB kits, transceivers, cameras, GPS, and electrical display screens, which shall be limited to a period of one a year repair parts and labor from the date of installation. One 00-10-1100 APPARATUS TEST BY UNDERWRITERS LABORATORIES The following Apparatus shall comply with all NFPA 1901 applicable regulations in effect as of the contract signing date. There shall be multiple tests performed by the contractor and Underwriter's Laboratories when the apparatus has been completed. The manufacturer shall furnish the completed Test Certificate(s) to the purchaser at time of delivery. Since the inspection services of Underwriters Laboratories are available to all bidders on an equal basis, no other third party testing service shall be acceptable. The tests conducted on the apparatus shall include, but not be limited to: 12-VOLT ELECTRICAL TEST The apparatus low voltage electrical system shall be tested and certified. One 00-30-1100 FACTORY PRECONSTRUCTION CONFERENCE The factory authorized Distributor shall be required, prior to manufacturing, to have a preconstruction conference at the manufacturing facility with a factory representative present and two individuals from the El Cerrito Fire Department to finalize all construction details. The factories authorized distributor shall, at his expense, provide transportation, lodging, and meals. Any distance greater than 200 miles shall be by commercial air travel. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 12 One 00-30-2000 MID-CONSTRUCTION INSPECTION CONFERENCE The factory authorized Distributor shall be required, during manufacturing, to have a mid-construction conference at the site of the manufacturing facility with two individuals from the El Cerrito Fire Department to inspect the apparatus during construction. The "Purchaser" shall designate the stage of construction at which the visit will be conducted. The factories authorized distributor shall, at his expense, provide transportation, lodging, and meals. Any distance greater than 200 miles shall be by commercial air travel. One 00-30-4000 FINAL INSPECTION CONFERENCE The factory authorized Distributor shall be required, during manufacturing, to have a final completion inspection conference at the site of the manufacturing facility with two individuals from the El Cerrito Fire Department to inspect the apparatus after construction. The factories authorized distributor shall, at his expense, provide transportation, lodging, and meals. Any distance greater than 200 miles shall be by commercial air travel. One 00-30-5000 ON-LINE CUSTOMER INTERACTION The manufacture shall provide the capability for online access through the manufacture’s website. The customer shall be able to view digital photos of their apparatus in the specified phases of construction. The following phases will be captured and displayed on the manufacture’s website: 1. Chassis 2. Body – Prior to Paint 3. Body – Painted ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 13 4. Pump and Plumbing 5. Assembly – 80% Complete Due to the complex nature of fire apparatus and the importance of communication between the manufacture and customer, this line item is considered a critical requirement. One 00-95-1E50 MAXIMUM OVERALL LENGTH REQUIREMENT The apparatus specified shall be constructed with no restrictions to the maximum overall length. One 00-95-2E00 MAXIMUM OVERALL HEIGHT REQUIREMENT The apparatus specified shall be constructed as detailed and shall NOT exceed a maximum overall height of 144 inches. One 00-95-3E00 MAXIMUM OVERALL WIDTH OF NINETY-NINE (99) INCHES The apparatus specified shall be constructed as detailed and shall NOT exceed a Maximum Overall Width of Ninety-nine (99") inches. This dimension shall include the primary construction of the apparatus body and chassis cab. Any peripherals that are 'removable' shall not be incorporated into this measurement. Items that are considered 'removable' are: Rub Rails, Fenderettes, Mirrors, Lights, Handrails, Front Bumpers, Etc. One 00-95-5E50 MAXIMUM WHEEL BASE REQUIREMENT ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 14 The apparatus specified shall be constructed with no restrictions to the maximum wheel base. One 01-01-1000 SPARTAN CUSTOM CHASSIS A Spartan Gladiator EMFD cab and chassis shall be furnished. Exacting details of the cab and chassis are located within our bid binder under the tab "Chassis Specifications." Some modifications to the proposed chassis shall be performed at the Aerial/Body manufacturing facility. These modifications are described below: One 04-92-1001 TIRE PRESSURE INDICATOR VOUCHER A voucher will be provided by the chassis manufacturer with the owner's manual for redemption by the customer. To redeem the voucher, the customer will be required to supply the chassis manufacturer with the SO# or VIN, mileage at time of call, and an accurate in- service weight for the front and rear axle on the apparatus. This will allow the chassis manufacturer to provide a set of tire pressure indicators that accurately corresponds to the recommended pressure setting for that particular application. The tire pressure and load indicated on the sidewall of a tire corresponds to the maximum permissible values based on the design of the tire. For optimal tire performance (including ride, handling, life, and fuel efficiency), actual tire pressure should be set according to the load that the axle will carry during in- service use. Tire manufacturers publish load / inflation tables for the purpose of determining the appropriate tire pressure for various axle loads based on tire and rim industry guidelines. These tables, along with the information provided by the customer, will be used by the chassis manufacturer to select the appropriate PSI settings for the indicators. One 06-11-0250 BUMPER EXTENSION ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 15 There shall be a front bumper extension provided with the chassis from the chassis manufacturer. One 06-22-0550 CAB TILT CONTROL There shall be a cab tilt pendant control provided and installed on the forward wall of the right front compartment of the apparatus. There shall also be a cab tilt instruction plate located as close as possible to the control pendant for ease of operation. Two 56-05-2000 FUEL FILL ASSEMBLY There shall be a fuel fill assembly located on each side of the apparatus body accessing the chassis supplied fuel tank. The assembly shall be located in the area adjacent to the rear stabilizers that best suits efficient fuel filling with the space appropriated. The fuel fill assembly will NOT have a brushed aluminum door. There shall be a drain in the fuel fill assembly to allow over flow to drain on the back side of the apparatus body. The fuel fill cap shall be removable, manufactured of plastic materials, green in color and equipped with a tether. The fuel fill cap shall be labeled "DIESEL FUEL". The stainless steel fuel fill neck shall have a 3/8" inside diameter vent line installed from the top of the fuel tank to the fill tube. One 04-45-3400 INTERCOM SYSTEM A four person six position Fire Com intercom system shall be installed on the apparatus. The system shall consist of the following specified components: One #5100D base intercom ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 16 One Mobile radio interface. Four #UH-51 under helmet headsets (radio transmit). Four #HM-10 interior headset modules. Three #PP-20 exterior headset modules. One #HE-150 fifteen foot coiled extension cord. One #108-0102-00 6C flat 150ft. cable spool Four # 520-0676-00 Hanger Hooks for headsets. One 04-45-3450 HEADSET/JACK LOCATION There shall be one headset located in the cab above and to the right of the driver's seat, one above and to the left of the officer's seat, two located in the crew area above the crew seats and one weather resistant jack shall be located on the aerial turntable and one located on the ladder tip. One 04-46-9000 WARNING SYSTEM A tailboard to cab weather resistant push button alarm system shall be provided and installed on the apparatus. The switch shall be wired to a warning alarm in the chassis cab. One 04-50-2800 AIR TANK DRAIN CABLES (extended) There shall be manual pull air tank drain cables provided with the apparatus. The cables shall be extended to the outer edge of the apparatus to facilitate draining moisture from the chassis air tanks. A label shall be affixed indicating “Air Tank Drain”. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 17 One 04-61-1000 CHASSIS SUPPLIED SIREN(S) The siren(s) shall be provided with the chassis. One 04-62-0250 CHASSIS SUPPLIED SIREN SPEAKER(S) The siren speaker(s) shall be provided with the chassis. One 04-85-0250 AIR HORNS The air horn(s) shall be provided with the chassis. One 04-87-0000 CHASSIS REQUIRED LABELING Signs that state "Occupants must be seated and belted when apparatus is in motion" shall be provided and installed in the cab and be visible from all seating positions. There shall be a lubrication plate mounted inside cab listing the type and grade of lubrication used in the following areas on the apparatus and chassis: Engine oil Engine Coolant Transmission Fluid Pump Transmission Lubrication Fluid (if applicable) Drive Axle Lubrication Fluid Generator Lubrication Fluid (if applicable) Tire Pressures ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 18 One 04-87-5000 APPARATUS INFORMATION LABEL A high-visibility label shall be provided and installed in a location clearly detectable to the driver while in the seated position indicating the following: The label shall indicate the following specified information. Overall Height listed in feet and inches. Overall Length listed in feet and inches. Overall GVWR listed in tons. One 04-87-5010 CAB HELMET WARNING LABEL A high-visibility label shall be installed in a location clearly detectable from each seating position. The label shall indicate the following specified information. “DO NOT WEAR HELMET WHILE SEATED” One 05-15-0100 HELMET RESTRAINTS Six 05-15-0152 All NFPA required helmet restraints will be supplied and installed by the Dealership prior to the truck being placed into service. One 06-20-1000 MUD FLAPS Heavy-duty rubber mud flaps shall be provided behind the rear wheels. The mud flaps shall be black rubber type and be bolted in place. One ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 19 16-20-7655 AERIAL WATERWAY The aerial waterway shall have an inlet provided and installed at the rear of the apparatus. One 16-53-2025 The aerial waterway inlet shall include the following components: One 4" NST adapter. One 4" NST female swivel by 4.50" NST male cast aluminum 30 degree elbow. One 4.50" NST female self-venting cap, secured by a chain. One 16-60-1060 A Thuemling 2.5" (63mm) gauge shall be supplied for the pressure reading of 0- 400 psi and be installed at the rear of the truck for reading inlet pressure from the rear of the truck. The gauge shall be a model BC-LFP-63 with a white face and black lettering. One 30-11-1250 FORMED ALUMINUM BODY The apparatus body shall be a formed aluminum design, which serves as the structural skeleton to support the body and its contents. The entire formed structure shall be welded together utilizing an A.W.S. Certified welding procedure. Body Structure Members: The body shall have square, rectangular and channel structural members in certain areas of the body. The body shall be designed for maximum strength to weight ratio, therefore the gauge of sheet metal and structural members varies from .125 to .250 throughout, dependent on the design requirement. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 20 Body Material Type: All body structural members shall be Aluminum 6061-T6 alloy material. All .125 sheet material shall be Aluminum Alloy 5052-H32 and .250 sheet materials shall be Aluminum Alloy 3003. These alloys are required because it provides optimum all around performance for strength, manufacturing properties, and corrosion resistance. Absolutely no dissimilar metals shall be used in the body and its supporting substructure without being separated by a sufficient corrosion and electrolysis inhibitor. Front Body Compartment Walls: The front compartment walls of both forward most compartments shall be sheet finished. No overlay material shall be visible from the interior of the compartments. Rear Body Compartment Walls: The rear compartment walls of both rearward most compartments shall be sheet finished. No overlay material shall be visible from the interior of the compartments. Access panels from the rear walls shall be strategically placed to ensure access to the rear taillight clusters for any servicing that may be completed. Compartment Top: The top of the compartments shall be an integral portion of the body. No overlay material shall be visible from the interior of the compartments. Compartment Floors: The body compartments shall be enclosed with aluminum sheet metal as specified above. The compartment floors shall have a 1” lip downward at the door opening side of the compartment. This lip shall integrate with a structural member on the bottom edge and form a “sweep-out” compartment. This design shall also allow for a structural flush fitting door frame and a complete door/weather seal or a roll up type door as specified. Compartment Load Capacity: Each compartment shall have a minimum of one additional structural compartment floor support centered on the underside of the compartment floor. This additional member shall be integral with the rest of the body structure. Each compartment must be designed to carry a working load of:. Full depth side compartment: 1,000 lbs per compartment Half depth side compartment: 750 lbs per compartment. One 30-12-5005 PAINT SPECIFICATIONS ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 21 All bright metal fittings, if unavailable in stainless steel, shall be heavily chrome plated. Critical body and sub-frame area which cannot be primed after assembly shall be pre-painted. All welded metal surfaces shall be ground to a smooth surface prior to a degreasing and high pressure, high temperature phosphatizing process. The entire surface shall be sprayed with a non-chromate sealing compound to prevent formulation of stains or flash rust on previously phosphatized parts. The paint applied to the apparatus shall be PPG Industries Delta® brand, applied throughout a multi-step process including at least two coats of each color and clear coat finish. The coating shall be an infra-red, baked air dried. The coatings shall provide full gloss finished suitable for application by high-pressure airless or conventional low pressure air atomizing spray. The coatings shall not contain lead, cadmium or arsenic. The polyisocyanate component shall consist of only aliphatic isocyanates, with no portion being aromatic isocyanates in character. The solvents used in all components and products shall not contain ethylene glycol mono-ethyl ethers or their acetates (commercially recognized as cello solves), nor shall they contain any chlorinated hydrocarbons. The products shall have no adverse effects on the health or nor present any unusual hazard to personnel when used according to manufacturer's recommendations for handling and proper protective safety equipment, and for its intended use. The coating system, as supplied and recommended for application, shall meet all applicable federal, state and local laws and regulations now in force or at any time during the courses of the bid. The manufacturer shall supply (upon request) for each product and component of the system, a properly complete OSHA "Material Data Safety Sheet". The following documents of the issue in effect on the date of the invitation to quote form a part of this document to the extent specified herein: Federal Standards: Number 141A and 141B paint, varnish, lacquer and related material: methods of inspection, sampling, and testing. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 22 Military Standard: MIL-C 83486B Coating, Urethane, Aliphatic Isocyanates, for Aerospace applications. Industry Methods and Standards: ASTM Method of Analysis (American Society for testing and Materials). BMS 10-72A (Boeing Material Specifications). The entire exterior body structure (excluding roll-up doors) shall receive the primer coats and the finish coats. The apparatus body, will be painted in a down draft type paint booth to reduce dust, dirt or impurities in the finish paint. The painted surfaces shall have a finish with no runs, sags, craters, pinholes or other defects. The coating will meet the following test performance properties as a minimum standard. (SEE PDF). One 30-12-6005 BODY PAINT COLOR One 30-12-7000 The apparatus body shall be painted MUST SPECIFY One 30-12-6065 SPEEDLINER COMPARTMENT FINISH The compartment interiors shall be coated with Speedliner. The color shall be medium gray. Speedliner is an Industrial polymer coating with a low VOC content offering good resistance to U. V. and common chemical solvents including fuels and corrosive materials. Speedliner provides a tough 4600 psi tensile strength protective coating that is tear and abrasion resistant. Speedliner is approved in accordance with the Federal Motor Vehicle Safety Standard 302 to provide an acceptable flammability and flame propagation rate for coatings applied to motor vehicles. It requires no special maintenance and is washable. One 54-50-1545 OVERLAYS ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 23 The entire front face of the apparatus body shall have aluminum diamond plate overlays installed. The entire rear face of the apparatus body shall have raw aluminum overlays installed for the installation of chevron striping. All overlay materials shall be coated with 3M adhesive sealant on the back portion to provide an insulating barrier between dissimilar metals. One 54-50-2120 The front of the apparatus body, vertical wall overlays shall be installed with a 18 gauge mirrored stainless steel 1.0” x 1.0” corner trim piece for edge protection. The vertical edge trim piece shall extend from the top to bottom and shall be fastened at a minimum of three locations, top, middle, and bottom. One 54-50-2220 The rear face of the apparatus body, vertical wall overlays shall be installed with an 18 gauge mirrored stainless steel 1.0” x 1.0” corner trim piece, for edge protection. The vertical edge trim piece shall extend from the top to bottom and shall be fastened at a minimum of three locations, top, middle, and bottom. The vertical edge trim piece that is protecting the chevron striping surface or that is utilized for the purpose of striping, shall be secured utilizing fasteners only. One 54-50-5600 CATWALKS The catwalks shall be constructed with materials of a non-slip embossed aluminum diamond plate, meeting the minimum NFPA standard requirements for slip resistance. One 56-60-7050 REAR BUMPER/STEP ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 24 The rear bumper/step shall be fabricated of the same tubular materials as used in the apparatus body. The bumper/step shall be an independent assembly welded to the rear body structural framing to provide body protection and a solid rear stepping platform. The rear bumper/step shall be designed to incorporate "crush zone" technology. This idea incorporates lighter materials in the bumper/step than the body structure so the bumper/step will "crush" in a collision before the body structure. On the rear body surface, a sign shall be attached that states: "DO NOT RIDE ON REAR STEP, DEATH OR SERIOUS INJURY MAY RESULT." The rear bumper/step and body shall be constructed such that the angle of departure shall be no less than 8 degrees at the rear of the apparatus when fully loaded (Per NFPA 1901). One 56-61-1000 The rear step shall be 3" deep. One 30-13-1800 GENERAL BODY DETAILS All compartmentation shall be constructed in a sweep out design to be water and dust resistant, and manufactured to the maximum possible storage capacity. FASTENERS All bolts and nuts used in the finish construction of the apparatus shall be coated stainless steel which helps prevent dissimilar metal electrolytic reaction and corrosion. The Manufacturer may be requested to supply evidence of fastener coating and results of salt spray testing when dissimilar metals are used. Any bolt extending into a compartment or into the hose bed area shall have an acorn nut attached or be protected in such manner where sharp edges are avoided. WHEEL WELLS Wheel wells shall have semicircular black polymer composite inner liners that are bolted to the wheel well panel and supported inboard by brackets that are connected to the body framework. Each wheel well shall be a continuous piece with no breaks or ledges where road grime or debris may accumulate. This liner shall be removable for access to suspension assembly for repairs. There shall be ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 25 no exception to the bolted wheel well inner liner requirement. One 30-15-4300 WHEEL WELL MODULES The body wheel well area shall be fabricated of smooth aluminum and finish painted. There shall be “smart storage” compartmentation features incorporated on each side of the apparatus body wheel well modules to utilize and maximize storage space availability. One 30-16-2200 SCBA COMPARTMENT There shall be a compartment located in the wheel well to hold two fire extinguishers - one 2-1/2 gallon water, one 20# Dry Chemical. One 30-16-5000 The compartment shall be located in front of the axle on the left side. One 30-16-2300 SCBA COMPARTMENT There shall be a compartment located in the wheel well to hold three 6.75" Diameter x 24" long SCBA bottles with 1" nylon safety loops installed. One 30-16-7000 The compartment shall be located between the axles on the left side. One 30-16-2500 SCBA COMPARTMENT ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 26 There shall be a compartment located in the wheel well to hold one 6.75" Diameter x 24" long SCBA bottle with 1" safety loops installed. One 30-16-5500 The compartment shall be located behind the axle on the left side. One 30-16-2600 SCBA COMPARTMENT There shall be a compartment located in the wheel well to hold three 6.75" Diameter x 24" long SCBA bottles with 1" safety loops installed. One 30-16-7500 The compartment shall be located between the axles on the right side. One 30-16-2400 SCBA COMPARTMENT There shall be a compartment located in the wheel well to hold two fire extinguishers - one 2-1/2 gallon water, one 20# Dry Chemical. One 30-16-6000 The compartment shall be located in front of the axle on the right side. One 30-16-2700 SCBA COMPARTMENT There shall be a compartment located in the wheel well to hold one 6.75" Diameter x 24" long SCBA bottles with 1" nylon safety loops installed. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 27 One 30-16-6500 The compartment shall be located behind the axle on the right side. One 30-17-1300 The smart storage compartment doors shall be painted. One 30-44-1025 DOOR OPEN INDICATOR Each smart storage compartment door shall have a “plunger” style switch. If the door is not properly closed and the transmission is placed into drive or reverse mode with the parking brake released, it shall activate the “Door Open” indicator light in the cab to warn the crew. One 30-20-1200 AERIAL BODY MOUNTING SYSTEM The complete apparatus body shall be modular in construction and built separately from the chassis. The apparatus body shall be mounted to the chassis framework with angular framework hangers. The body shall be combination bolted and welded to the hangers to reduce fatigue of the body material in mounting locations. The hangers shall reach out underneath the body compartmentation to serve as a full-width under body support in several areas along the length of the body side. During installation of the mounting system all welding to the chassis frame rails and all drilling will be performed within the parameters established by the chassis manufacturer. Under no circumstances shall any drilling be done in the upper or lower flanges between the axles. One 30-30-1000 BODY STRUCTURE WIDTH ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 28 The width of the apparatus body from the outside of the left compartments to the outside of the right compartments shall be 99" excluding any attached peripherals such as rub rails, fenderettes, grab handles, etc. One 30-31-5005 COMPARTMENT VENTILATION To allow for proper air circulation & flow, each compartment shall have a venting route. The venting locations shall be determined by best-fit for each body configuration. Louvered plate vents shall be installed appropriately on the compartment interior walls. One 31-40-5600 SIDE COMPARTMENT UNISTRUT Vertically mounted Unistrut shall be installed in all apparatus body “SIDE” compartments, to accommodate the installation of shelves, trays, tool boards and or other miscellaneous equipment. One 40-23-2350 COMPARTMENTATION The following compartments shall be supplied on the left side of the apparatus: Compartment "L1": There shall be one compartment located above the forward outriggers on the left side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 26.5" wide by 26.5" high with a depth of 25.5”. The framed opening shall measure approximately 21.5" wide by 23.5" high. This compartment shall have a painted lift up hinged door with a D ring handle latch and gas shock hold open device. Compartment "L2": There shall be one full height compartment ahead of the rear wheels on the left side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 45.5" wide by 74.5" high with a depth ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 29 of 25.5". The framed opening shall measure approximately 43.0" wide by 71.5" high. Compartment "L3": There shall be one compartment located above the rear wheels on the left side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 56.75" wide by 46.5" high with a depth of 25.5”. The framed opening shall measure approximately 56.75" wide by 42.5" high. Compartment "L4": There shall be one transverse, split-depth compartment located above the rear wheels on the left side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 56.75" wide by 37.5" high with a depth of 25.5” in the lower section and 94" deep in the upper 10" section. The framed opening shall measure approximately 56.75" wide by 33.5" high. Compartment "L5": There shall be one compartment located behind the rear wheels on the left side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 31.5" wide by 67.0" high with a depth of 21.0". The framed opening shall measure approximately 29.0" wide by 63.0" high. Compartment "L6": There shall be one compartment located behind the rear wheels on the left side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 24.0" wide by 18" high with a depth of 17.5". The framed opening shall measure approximately 21.5" wide by 15" high. This compartment shall have a painted lift up hinged door with a D ring handle latch and gas shock hold open device. Compartment "R1": There shall be one compartment located above the forward outriggers on the right side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 26.5" wide by 26.5" high with a depth of 25.5”. The framed opening shall measure approximately 21.5" wide by 23.5" high. This compartment shall have a painted lift up hinged door with a D ring handle latch and gas shock hold open device. Compartment "R2": There shall be one full height compartment ahead of the rear wheels on the right side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 45.5" wide by 74.5" high ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 30 with a depth of 25.5". The framed opening shall measure approximately 43.0" wide by 71.5" high. Compartment "R3": There shall be one compartment located above the rear wheels on the right side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 56.75" wide by 46.5" high with a depth of 25.5”. The framed opening shall measure approximately 56.75" wide by 42.5" high Compartment "R4": There shall be one transverse, split-depth compartment located above the rear wheels on the right side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 56.75" wide by 37.5" high with a depth of 25.5” in the lower section and 94" deep in the upper 10" section. The framed opening shall measure approximately 56.75" wide by 33.5" high. Compartment "R5": There shall be one compartment located behind the rear wheels on the right side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 31.5" wide by 67.0" high with a depth of 21.0". The framed opening shall measure approximately 29.0" wide by 63.0" high. Compartment "R6": There shall be one compartment located behind the rear wheels on the right side of the apparatus. The approximate interior dimensions of this compartment shall be a minimum of 24.0" wide by 18" high with a depth of 17.5". The framed opening shall measure approximately 21.5" wide by 15" high. This compartment shall have a painted lift up hinged door with a D ring handle latch and gas shock hold open device. Compartment "R7": There shall be one compartment located aft of the rear stabilizer on the right side of the apparatus. The approximate interior dimensions of this compartment shall be 23.0" wide by 63" high with a depth of 21.0". The framed opening shall measure approximately 20.5" wide by 60" high. One 26-10-5100 AERIAL COMPARTMENT There shall be one compartment located directly behind the aerial ladder boom support on each side of the apparatus. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 31 The approximate interior dimensions of these compartments shall be a minimum of 57" wide by 73" high. The lower 21" of the compartment shall be 22.5" deep and the upper area shall be transverse. The door openings shall measure approximately 52" wide by 68" high. The compartment will have a minimum of 115 cubic feet of space. One 26-10-5600 This compartment shall have a vertically hinged locking door on both sides. One 40-53-7000 LOCKING HINGED DOOR CONSTRUCTION All doors shall be a minimum of 2" thick with a return flange on the interior of the door to provide a mounting surface for the attachment of a brushed door liner. To prevent corrosion, the liners shall not be attached with metallic fasteners. Each door will have a weep hole to prevent interior moisture build up. All door hinges shall be polished 14 gauge 304 stainless steel with a 1/4" diameter stainless steel pin. The hinges shall be mounted to provide easy door adjustment in the future without removing the door liner. The vertically hinged doors shall each have a stainless steel spring loaded door holder. The horizontally top hinged doors shall have a gas charged shock to hold the door in the up position. Door handles shall be polished stainless steel locking D-ring style that are spring loaded and bidirectional. They shall be mounted on the doors of compartments with a single door or on the primary door of a compartment with vertical double doors. The latches shall attach to the door assembly without any fasteners penetrating the door skin material, with a rubber gasket provided between the D- ring handle and the door skin. The door latch assembly must be completely enclosed by the door assembly and inner door pan, to prevent damage from shifting equipment carried in the compartment. The door latches to open the secondary door of a compartment with vertical double doors shall be "lever" style, located on the backside of the door. Once the primary door is opened, the handle shall be easily visible. Full height secondary doors will have the latch at the bottom of the door with all others door heights having the latch at the top of the door. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 32 All hinged doors shall be a "flush" style to provide a flat appearance of the body side. The body shall form a 2" deep frame on all four sides to receive the door, preventing any door overlap. A clip on rubber gasket shall be mounted on the door frame, providing a tight seal to prevent moisture and debris from entering the compartment. Lap type doors which utilize an outer lip to provide a weather seal, shall not be acceptable. One 30-44-1000 DOOR OPEN INDICATOR Each flush door compartment shall have a magnetic style reed indicator switch. Each switch shall be hermetically sealed rated to 10,000,000 cycles. The reed shall be potted in the contact housing with polyurethane and the housings shall be molded fire retardant ABS plastic. The contact and magnetic housing shall snap- lock in the body material, one on the body and one in the door. If the door is not properly closed and the transmission is placed into drive or reverse mode with the parking brake released, it shall activate the “Door Open” indicator light in the cab to warn the crew. One 40-52-9800 All horizontal and vertical side compartment doors and door liners shall be fabricated of 5052 aluminum. One 49-02-1100 SILL PLATES Mirrored stainless steel sill plates shall be installed at the bottom of each body compartment door opening. One 52-13-1000 OVER-WHEEL COMPARTMENT PARTITIONS ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 33 Compartment partitions, fabricated of the same material as the body, shall be welded in place in all over-wheel compartments flush to the forward and rearward frame openings. These partitions shall aid in keeping loose equipment from falling into the fore and aft compartments. One 54-20-2000 FENDERETTES Four polished stainless steel fenderettes shall be provided on body rear wheel well openings, two each side. A rubber welting shall be provided between the body and the crown to seal the seam and restrict moisture from entering. A dielectric barrier shall be provided between the fender crown fasteners (screws) and the fender sheet metal to resist deterioration. One 68-70-0015 REAR CENTER LADDER STORAGE AREA There shall be a rear center storage area constructed for ladder storage. The ladder storage area shall utilize the area enclosed by the torque box of the aerial device. The ladder storage area shall be constructed as large as possible within the confines of the torque box area. The ladder storage area shall be used to store ground ladders on edge. The area shall be divided to allow removal of any such ladder without disturbing the storage of any other. The ladders shall be stored on slides to separate the ladders from each other. The lower slides shall be fabricated of extruded polyester structural angles for low friction and prevention of damage to ground ladder rails. The upper slides shall be fabricated of formed aluminum laminated with polypropylene wear pads to hold the ladders in alignment and prevent metal to metal contact between the ladders and slides. The ladder slides shall be bolted in place for easy removal. Ladder stops shall be provided at the front of the ladder slides to prevent the ladders from sliding forward. A hinged ladder stop shall be provided at the rear to prevent the ladders from sliding rearward and fouling the roll-up door. The ladder storage area shall also be utilized for storage of any other ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 34 miscellaneous equipment, such as pike poles and miscellaneous equipment as available space allows. A roll-up door shall be provided over the rear ladder storage area to provide access to the storage area and prevent dirt and road grime from drafting into the area. One 68-80-1100 LADDER BOX STORAGE: The storage shall be large enough for the following ladder compliment: -Two 35' 2 Section Ladder -One 24' 2 Section Ladder -One 20' Roof Ladder -One 16' Roof Ladder -One 14' Roof Ladder -One 10' Aluminum Folding Ladder -Up to six Pike Poles There shall be a stop in the front of each slot to prevent the items from sliding forward. One 69-00-2000 OUTRIGGER ACCESSORIES The outriggers shall be controlled from the rear of the apparatus. A control box with a hinged door shall be furnished on each side, installed per NFPA, lighted for night operations. There will be a side to side indicator furnished and installed at the rear of the apparatus to aid in leveling the unit. One 69-00-2500 There will be four outrigger pad mounting/storage slots furnished below the body, two each side, adjacent to each stabilizer. One ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 35 69-00-4100 OUTRIGGER COVERS Brushed stainless steel covers shall be installed over the front and rear outrigger areas, one on each side of the apparatus, front and rear. Each cover shall mount directly to the outrigger stabilizer arm and extend with the outrigger. One 69-02-1000 TURNTABLE ACCESS There shall be one set of steps constructed of aluminum "Diamondback" material furnished at the left rear of the apparatus for access to the turntable. These steps shall be located just behind the left side compartmentation. These steps shall be connected to the door open circuit to warn the driver if left in the deployed position. Steps shall be properly illuminated (Weldon style 9186-23882 Surface Mount series) for night time operation. One 50-15-1702 OPEN STORAGE AREA There shall be an open storage (Dunnage) area provided on top of the apparatus body, between the left and right side body compartments. The open storage area shall be constructed from 1/8" embossed diamond plate and shall be as large as practical within the available space. . One 52-15-0000 COMPARTMENT FLOOR MATTING Seven 52-15-1000 Black Versaflex floor tile shall be installed on seven compartment floor(s). The tile shall be custom fitted to the interior compartment floor construction to protect the entire floor surface from equipment damage. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 36 Seven 52-15-2000 Tapered floor tile shall be installed on seven compartment floor edge(s). The beveled tile shall be custom fitted to the matting installed and the interior compartment construction. The tapered tile shall aid in the removal and installation of equipment while protecting the compartment floor edge from equipment damage. One 52-20-0050 SHELVING Each shelf shall be fabricated of 3/16" thick aluminum sheet material with the outside and inside edges flanged up to prevent equipment from sliding off. Each shelf shall be as wide as possible to allow proper attachment to uni-strut channels. Each shelf shall be adjustable up and down. The following shall be provided: Nine 52-20-4100 A {25.5”} deep shelf shall be supplied and installed in the compartment. Each shelf shall be as wide as possible and there shall be a total quantity of nine Nine 52-20-7300 Each shelf or tray shall be covered with (black) Turtle Tile for durability and a pleasing appearance. Two 52-26-0002 - Two located in the L-2 compartment. One 52-26-0004 - One located in the L-4 compartment. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 37 One 52-26-0005 - One located in the L-5 compartment. Two 52-26-0012 - Two located in the R-2 compartment. One 52-26-0014 - One located in the R-4 compartment. Two 52-26-0017 - Two located in the R-7 compartment. Seven 52-25-0125 ROLL OUT TRAY/AUSTIN Each tray shall be fabricated of 3/16" thick 3003 grade or higher aluminum with four 3” side flanges; corner welded for maximum strength. Each tray shall be as wide and deep as the door allows and secured to (Austin Hardware) “heavy duty” slide assemblies. The slide assemblies shall incorporate cadmium plated ball bearing roller slides and a lock-in, lock-out (FDR) front drawer release system. The following shall be provided: Seven 52-25-0135 A {300#} capacity tray with {100%} extension shall be installed to the compartment floor. There shall be a total quantity of seven Seven 52-20-7300 ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 38 Each shelf or tray shall be covered with (black) Turtle Tile for durability and a pleasing appearance. One 52-26-0002 - One located in the L-2 compartment. One 52-26-0004 - One located in the L-4 compartment. One 52-26-0005 - One located in the L-5 compartment. One 52-26-0012 - One located in the R-2 compartment. One 52-26-0014 - One located in the R-4 compartment. One 52-26-0075 - One located in the AL-1 compartment. One 52-26-0076 - One located in the AR-1 compartment. Two 52-25-0145 A {300#} capacity tray with {100%} extension and adjustable height utilizing uni-strut materials shall be installed. There shall be a total quantity of two ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 39 Two 52-20-7300 Each shelf or tray shall be covered with (black) Turtle Tile for durability and a pleasing appearance. One 52-26-0002 - One located in the L-2 compartment. One 52-26-0012 - One located in the R-2 compartment. One 52-25-0205 ROLL OUT TRAY/SLIDEMASTER Each tray shall be fabricated of 3/16" thick 3003 grade or higher aluminum with four 3” side flanges; corner welded for maximum strength. Each tray shall be as wide and deep as the door allows and secured to a (Slide Master) roll-out system constructed of “heavy duty steel” with structural tube and channels. The slide assemblies shall incorporate cadmium plated ball bearing roller slides and a latching device to hold the tray in the stored position. The following shall be provided: Two 52-25-0245 A {600#} capacity tray with {100%} extension and adjustable intermediate height utilizing uni-strut materials shall be supplied and installed. There shall be a total quantity of two Two 52-20-7300 Each shelf or tray shall be covered with (black) Turtle Tile for durability and a pleasing appearance. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 40 Two 52-25-0257 The slide shall be held in the locked position by a lever actuated twist lock. Two 52-25-0261 The Slide Master slides shall be wet painted {silver} in color. One 52-26-0075 - One located in the AL-1 compartment. One 52-26-0076 - One located in the AR-1 compartment. Two 52-25-0405 ROLL OUT/TILT DOWN TRAY Each tray shall be fabricated of 3/16" thick 3003 grade or higher aluminum with four 3” side flanges; corner welded for maximum strength. Each tray shall be designed to utilize the full compartment width and depth and be secured to a (Slide Master) rollout/tilt down unit. The slide unit shall extend down 30-degrees and 90% of the slide capacity. The slide assemblies shall incorporate cadmium plated ball bearing roller slides and a latching device to hold the tray in the stored position. The following shall be provided: Two 52-25-0425 A {250#} capacity tray with {30} degree tilt and {90%} extension shall be supplied and installed in the compartment. There shall be a total quantity of two ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 41 Two 52-20-7300 Each shelf or tray shall be covered with (black) Turtle Tile for durability and a pleasing appearance. Two 52-25-0257 The slide shall be held in the locked position by a lever actuated twist lock. Two 52-25-0261 The Slide Master slides shall be wet painted {silver} in color. One 52-26-0003 - One located in the L-3 compartment. One 52-26-0013 - One located in the R-3 compartment. Three 52-40-1200 PULL-OUT TOOL BOARD/ALUMINUM An aluminum pull-out tool board shall be installed in the compartment as specified. The tool board shall be attached to uni-strut material mounted on the floor and ceiling of the compartment, extending perpendicular to the rear wall, allowing for horizontal adjustment from front to rear. The tool board shall be mounted on ball bearing slides, top and bottom. A locking device shall be installed on the lower slide to keep the board in the stored and extended positions. There shall be a total quantity of three ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 42 Three 52-26-0015 - Three located in the R-5 compartment. Three 52-40-9500 The pull-out/swing-out style tool board, shall have RED reflective striping installed making the perimeter of the tool board more readily visible. One 52-42-0000 There shall be a free standing, permanently mounted, rescue equipment storage compartment provided and installed with the apparatus. The compartment shall be constructed of 1/8" smooth aluminum and allow access from either side if mounted in a transverse designed section. The interior floor of the compartment shall be lined with black ABS plastic for ease of stowing and un-stowing equipment. The compartment shall include provisions for mounting the following: One 52-42-1000 One Backboard(s) shall be stored in individual storage slot(s) within the stokes storage compartment. The slot shall have clear inside dimensions of approximately 18”high x 2.5”wide x 75”long. The backboard shall be removable without disturbing the storage of another. One 52-44-9030 The compartment shall be located in the L-4/R-4 transverse compartment area. One 52-44-9095 VELCRO STRAPPING The compartment shall incorporate heavy duty Velcro strapping on each the end of the compartment to securely retain the equipment during transit. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 43 One 52-42-2000 One Stokes basket(s) shall be stored in individual storage slot(s). The slot shall have clear inside dimensions of 9”high x 26”wide x 86”long. The stokes basket shall be removable without disturbing the storage of another. One 52-44-9030 The compartment shall be located in the L-4/R-4 transverse compartment area. One 52-44-9095 VELCRO STRAPPING The compartment shall incorporate heavy duty Velcro strapping on each the end of the compartment to securely retain the equipment during transit. One 54-10-2100 SIDE RUB RAILS (ALUMINUM CHANNEL) The lowest edge of the apparatus body side compartments shall be trimmed with anodized aluminum channel rub rail material. The rub rails shall be approximately 3.00" high with flanges turned outwards for increased rigidity, with each end chamfered to a 45 degree angle. The rub rails shall not be constructed as an integral part of the apparatus body structure, allowing each rub rail to be easily removed in the event of damage. The rub rails shall be secured with stainless steel fasteners and spaced away from the apparatus body with ½” nylon spacers, to help absorb moderate side impacts and prevent the collection of water and debris for easier cleaning. One 54-11-2000 RUB RAIL REFLECTIVE STRIPING One inch reflective striping (3M Diamond Grade) shall be applied to the length of ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 44 each rub rail section making the perimeter of the apparatus more readily visible. One 54-11-2030 The reflective striping shall be red in color. One 54-50-1810 The roof of the body shall be overlaid with materials of a embossed aluminum diamond plate required to meet minimum NFPA standard requirements for slip resistance. One 56-61-6105 RESCUE WINCH RECEIVER One 56-61-6130 RESCUE WINCH RECEIVER There shall be a rescue winch receiver tube located in the compartment directly in front of the rear axle(s) on the left side. The receiver tube shall have a 2” square opening to allow a portable rescue winch to be installed. The maximum pull capacity equals 9000 pounds straight line pull. A label shall be affixed on or near the winch receiver stating the maximum load rating of the anchor. A receptacle shall be supplied adjacent to the rescue winch receiver and wired for a portable electric winch. One 56-61-6140 RESCUE WINCH RECEIVER There shall be a rescue winch receiver tube located in the compartment directly in front of the rear axle(s) on the right side. The receiver tube shall have a 2” square opening to allow a portable rescue winch to be installed. The maximum pull capacity equals 9000 pounds straight pull. There shall be a label placed on or near the winch receiver tube stating the maximum load rating of the tie off tube. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 45 A receptacle shall be supplied adjacent to the rescue winch receiver tube and wired for a portable electric winch. One 56-61-6150 RESCUE WINCH RECEIVER There shall be a rescue winch receiver tube located in line with the rear tow eyes below the body, behind the rear axle on the left and right side. The receiver tube shall have a 2” square opening to allow a portable rescue winch to be installed. The maximum pull capacity equals 9000 pounds straight pull. There shall be a label placed on or near the winch receiver tube stating the maximum load rating of the tie off tube. A receptacle shall be supplied adjacent to the rescue winch receiver tube and wired for a portable electric winch. One 59-60-0400 KNURLED ALUMINUM ILLUMINATED HANDRAILS All handrails shall be 1 1/4" in diameter,constructed of extruded aluminum with a knurled grip, full length red reflective inserts and full length illuminated LED light insert. There shall be a 2" minimum clearance between the handrail and the body. The light shall illuminate an area adjacent to the handrail that has been determined by the department and in accordance with the current edition of NFPA 1901 standard requirements. The following handrails shall be installed at the approximate noted: One 59-60-0150 Two hand rails installed on the rear of the apparatus. Each hand rail shall provide approximately 42 inches of gripping area for personnel. Each handrail shall be constructed of extruded aluminum with a knurled grip, full length red reflective inserts and full length illuminated LED light insert. There shall be a 2" minimum clearance between the handrail and the body. The light shall illuminate an area adjacent to the handrail that has been determined by the ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 46 department and in accordance with the current edition of NFPA 1901 standard requirements. One 60-20-1000 TOW EYES There shall be two tow eyes installed on the apparatus. One on each rear frame rail. The tow eyes shall be connected directly to the frame rails and extend outside the rear vertical wall. The tow eyes are to have an inside diameter of approximately 3" and shall be painted. One 70-10-0700 LOW-VOLTAGE ELECTRICAL SYSTEM The apparatus shall be equipped with a Logic Controlled, Low-Voltage (12v) Electrical System, compliant with the latest revision of the NFPA 1901 standard guidelines. The system shall be capable of performing total load management, load management sequencing, and load shedding via continuous monitoring of the low-voltage electrical system. In addition, the system shall be capable of switching loads (similar to operating as an emergency warning lamp flasher) eliminating the dependency on many archaic electrical components such as conventional flasher modules. The system shall also incorporate provisions for future expansion or system modification. The low-voltage electrical system shall be designed to distribute the placement of electrical system hardware throughout the apparatus thereby enabling a smaller, optimized wire harness. The programmable, logic controlled system shall eliminate redundant electrical hardware such as extra harnesses, circuit boards, relays, circuit breakers, and separate electrical or interlock and associated electronics for controlling various electrical loads and inputs. As-built electrical system drawings and an apparatus-specific reference of I/O shall be furnished in the final delivery manuals. These drawings shall illustrate the electrical system broken down into separate functions, or small groups of related functions. Drawings shall depict circuit numbers, electrical components and connectors from beginning to end. A single drawing for all electrical circuits installed by the apparatus manufacturer shall not be accepted. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 47 One 70-10-5250 LED DOT LIGHTING There shall be seven lights located on the rear of the apparatus. Three of the lights shall be mounted on the rear of the apparatus, for use as identification lamps. Two lights shall be located on the rear, one each side and two lights on the sides facing the side, for use as clearance lamps. If the apparatus is 30' or longer there shall be two amber intermediate turn signals and two amber intermediate marker lights on the sides of the apparatus (one each per side) between the front and rear axles. The lights shall be Weldon brand 9186-1500 series LED red and amber markers. There shall also be two Britax rubber mounted marker lights mounted on the body one each side as far to the rear as possible. One 70-10-6650 LED REAR TAIL LIGHT WARNING CLUSTER There shall be a Whelen, LED Quad rear tail light cluster provided and installed in a polished bezel on the rear of the apparatus, one each side. The cluster shall consist of the following specified components: 1 - Whelen #60 LED series amber turn signal light populated in the shape of an arrow 1 - Whelen #60 LED red brake light 1 - Whelen #60 LED clear backup light 1 - 4X6 spot for the warning lamp specified below One 70-10-7400 BACKUP LIGHTS The backup lights shall illuminate when the apparatus is placed in reverse. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 48 One 70-20-2125 PUMP COMPARTMENT WORK LIGHT One LED Tube light(s) model #RX-15T16-5050-21CM shall be installed in the pump compartment module to illuminate the piping and plumbing components. The light(s) shall be activated by a weather resistant toggle switch. One 70-30-0452 Two LED Tube lights model #RX-15T16-5050 shall be installed in each body compartment. The tube lights shall be centered vertically along each side of the door framing. The lights in each compartment shall be on a separate circuit, turning on only those lights that have open compartment doors. Two 70-30-0502 ADDITIONAL LED COMPARTMENT LIGHTING Two additional LED Tube compartment light(s) model #RX-15T16-5050 shall be installed as specified. The lights in each compartment shall be on a separate circuit, turning on only those lights that have open compartment doors. The lights shal be installed on the ceiling of the transverse storage compartment AL1/AR1 to provide additional lighting in the center of the compartment. One 70-34-1450 PERIMETER LIGHTS There shall be eight LED underbody perimeter lights provided and installed in addition to the chassis provided lights. One under each side of the forward transverse compartment, one under each side of the rear of the body, one under each side of the front of the body, and two under the rear step to illuminate the ground around the truck. Lighting designed to provide illumination under the cab step areas shall be of a switch-able design although, activate automatically when the exit doors are ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 49 opened. All other ground area lighting shall be of the standard switch-able design. They shall be manufactured by Trucklite and be model # 44308C. One 70-35-5100 PERIMETER LIGHTS There shall be two Trucklite model #40003 underbody perimeter lights provided and installed under the front bumper. One 72-2A-1100 UPPER LIGHTING PACKAGE The following NFPA lighting package, manufactured by Whelen, shall be supplied and installed in the upper areas of the vehicle. One 72-2B-1000 ZONE A: There shall be a pair of Whelen model FNMINI 24" Edge Ultra Freedom lightbars provided and installed with the apparatus. The lightbar shall each house two front corner red linear LEDs, one front white linear LED and one side red linear LED. The outer lenses shall be clear. One 72-9Z-1000 A 3M Opticom system, model 792H shall be installed on the cab roof, directly in front of the lightbar. One 72-2M-1600 ZONE C: There shall be two Whelen model L31HRFN beacons with 360 degree LED lights, provided and installed on the apparatus. One each side on the rear upper outboard corners of the apparatus. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 50 One 78-30-1000 CAST ALUMINUM LIGHT STANCHIONS Two light stanchions shall be mounted in the upper rear corners of the body sides, one each side. Each shall be large enough to accommodate an upper zone C rotating beacon and a hose bed light if specified. The DOT lights specified elsewhere in the quote shall also be located one on the side and the other located on the rear of each stanchion. One 74-2A-1000 LOWER LED WARNING LIGHTING The following NFPA lighting package, manufactured by Whelen, shall be supplied and installed in the lower areas of the vehicle. One 74-2B-0500 ZONE A: The warning lights shall be provided with the chassis. One 74-2F-1500 ZONES B&D: There shall be six Whelen model 60R02FCR 4"x6" flashing red LED lights with clear lenses and chrome bezels, provided and installed with the apparatus. Three on each side of the apparatus. One 74-2J-1400 ZONE C: There shall be two Whelen model 60R02FCR 4"x6" flashing red LED lights with clear lenses and chrome bezels, provided and installed on the rear of the body. One 75-59-3000 ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 51 Lower Zones B&D NO Light Housing One 75-60-0000 ADDITIONAL WARNING LIGHTS One 75-80-1100 In addition to the NFPA warning light package, there shall be four Whelen 500 Series TIR6 model #50R03ZCR red LED lights with clear lenses installed two each side. One shall be installed in front and one behind the rear axle on the upper body sides. These four lights shall be installed in the upper section of the side compartment header centered above the compartments. One 75-85-1100 In addition to the NFPA warning light package, there shall be four Whelen 500 Series TIR6 model #50R03ZCR red LED lights with clear lenses installed two each side. One shall be installed in front and one behind the rear axle on the lower body sides. These four lights shall be installed in the rear fender (wheel well) area of the body. One 76-31-0500 REAR DIRECTIONAL LIGHT BAR One 76-32-3200 There shall be a Whelen model #TAL85 46.82” long directional lightbar with eight 500 series LED light heads provided and installed on the rear of the apparatus. The lightbar shall be installed above the rear center compartment area so as to be readily visible by approaching traffic. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 52 One 76-20-1000 There shall be a tread plate shield installed above the rear directional light bar to protect the light bar from being damaged during hose unloading and loading operations. This light shield shall not be used as a stepping surface. One 77-00-0200 REAR VIEW CAMERA SYSTEM A chassis supplied camera shall be surface mounted on the center rear of the apparatus body for maximum viewing capability. A protective shroud shall be installed over the system to protect against damage. One 78-50-1000 12 VOLT SCENE LIGHTS Two 78-55-1700 There shall be a Whelen model #9SC0ENZR 12 volt scene light with chrome bezel provided and installed with the apparatus as specified. There shall be a total quantity of two One 78-58-1500 The scene lights shall be located on the rear of the body, one each side. One 78-58-9E70 The scene light(s) shall be activated through the multiplexing vista display and by a weather resistant switch at the rear of the body. One 78-58-9E80 The scene light(s) shall be activated when the apparatus transmission is shifted ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 53 into reverse. One 00-10-2000 UL TESTING 110/220-VOLT & GENERATOR The apparatus electrical and generator system shall be tested and UL certified. One 80-10-4700 HARRISON HYDRAULIC 10,000 WATT GENERATOR The generator shall be one Harrison MAS Hydraulic Driven Generator rated at 10,000 watts, 82/84 amps, 120/240 VAC, 60Hz, 1-phase. One 80-10-0750 HARRISON HYDRAULICALLY DRIVEN GENERATOR (MAS) The generator shall be designed and assembled by a company with no less than 20 years experience in the manufacture of hydraulic driven generators. The generator components shall be housed in a structural steel frame, which affords protection to the components and provides a unitized mounting module. The generator shall have top access to the oil filter, oil fill tube and electrical interface box. The hydraulic oil reservoir shall include an oil level sight gauge visible from three sides; an oil temperature gauge; an oil fill cap; an oil filter and an internal venturi boost unit to provide positive pressure to the pump suction port. The hydraulic oil reservoir shall be shipped attached to the structural steel frame. The hydraulic oil reservoir shall have an option to be remote mounted if required. The generator shall have a cover consisting of NFPA approved diamond tread plate. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 54 A meter package that provides the frequency, voltage and amperage of each leg shall be provided. The generator shall not utilize electronic controls or a multiplex system to control the frequency. The generator shall include a bypass solenoid to remotely turn the generator on/off with a 12 VDC signal. The generator shall be a commercial type with a heavy-duty bearing and of brushless design to ensure low maintenance. No brushes or slip rings shall be allowed. The generator and motor shall be close coupled and aligned using a Morse taper with a through bolt to secure the motor to the generator. No two bearing generators shall be permitted. The system shall be capable of producing the full nameplate power when driven from the vehicle PTO from idle to maximum engine speed. The generator shall be able to be used while vehicle is either stationary or in motion. The generator shall provide an option for a self-sealing air intake to prevent recirculation of exhaust air. The generator shall provide an option for a vertical exhaust fan in addition to the air intake fan. Single fan systems shall not be allowed. The generator shall provide a dedicated air intake duct for the alternator and a dedicated air intake duct for the heat exchanger. Both air intake ducts shall be located on the same side of the generator. The hydraulic motor and pump shall be of axial piston design to provide low internal leakage and a high degree of frequency stability. Gear motors shall not be allowed. The hydraulic pump shall match the system with the proper orifice, pressure compensator, and load sense settings to provide stable output regardless of engine rpm or electrical load demands. Use of electronics to control the flow shall not be allowed. The system shall be capable of normal operations using a commonly available premium hydraulic oil; Mobile DTE series or equivalent. All fluid service points shall be in close proximity to the reservoir for ease of scheduled maintenance. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 55 When properly installed, the system shall be warranted for a period of not less than two years or 2000 hours, whichever should come first. The generator shall be tested at the full nameplate rated load prior to shipping and the test report shall be included. The test report will document the generator’s performance at various loads from no load to full load to ensure reliable power delivery at those loads. One 80-18-8500 HOT SHIFT PTO A 'hot' shift shall be added to the hydraulic generator installation. The PTO shall remain ‘engaged’ to keep fluid circulating through the system. A guarded switch shall be located on the cab dash or other operator accessible area in the cab. The switch shall be used to disconnect the PTO from the transmission in the event of hydraulic failure (broken hose, etc) during operation. The switch shall be labeled “GENERATOR EMERGENCY STOP”. A second switch with an indicator light shall be provided to excite the generator. The switch shall be labeled “GENERATOR EXCITE”. One 80-18-8710 The generator excite application shall be activated by a rocker switch located on the cab dash or other operator accessible area in the cab. One 80-31-0450 GENERATOR INSTALLED The generator shall be installed on top of the body, in the forward area, between the left and right side body compartments. One ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 56 80-38-1200 GENERATOR DISPLAY A FROG (Frequency Regulation of Generator) generator display kit shall be installed to monitor a 50/60 Hz, generator. The kit shall include: Display module. Voltage transformer. Current transformers and cables. The display module shall consolidate five generator monitoring instruments into one device. The display case shall be waterproof and have dimensions not to exceed 4 1/4" high by 4 1/4" wide by 3 1/4" deep. The following continuous displays shall be provided with super bright LED digits more than 1/2" high: Generator frequency in hertz Line 1 current in ampere Line 2 current in amperes Generator voltage in volts The program shall support the accumulation of elapsed generator hours and the monitoring of hydraulic oil temperature. Generator hours and oil temperature shall be displayed at the push of a button. Audible warning alarm outputs are provided for generator overload, over/under voltage fluctuations, and high oil temperature. One 80-38-2105 The display shall be installed adjacent to the electrical load center. One 80-90-1070 LOAD CENTER An electrical load center shall be provided and installed in a protected environment on the apparatus. The load center shall have provisions for up to eight 20 amp manual reset type circuit breakers. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 57 One 80-91-0100 The load center shall be surface mounted to the upper forward wall of the AL1 compartment. One 80-85-0000 GENERATOR POWERED OUTLETS The following specified outlets shall be provided and installed on the apparatus; and be live when the generator is in operation: Four 80-85-1050 Four NEMA L5-20R 120V/20A twist lock single receptacle with weather resistant cover shall be located as specified below: One 80-85-3000 - One near the left front corner of the front bumper. One 80-85-3100 - One near the right front corner of the front bumper. One 80-85-8000 - One on the left rear compartment face, of the apparatus body. One 80-85-8100 - One on the right rear compartment face, of the apparatus body. One 82-10-0200 TELESCOPING LIGHTS ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 58 Four 82-22-1300 There shall be four Fire Research Focus side mounted, bottom raise telescoping scene light(s) installed on the apparatus as specified below. The light pole(s) shall have a friction type lock to hold the pole in the extended position. The light(s) shall be 120 volt 1000 watt. The light(s) shall be model FCA530- M10. Four 82-53-1000 The scene light(s) shall have a switch on the lighthead. Four 82-60-1000 A mirrored stainless steel protector shall be installed behind each light head to protect the surface behind the light(s) from being scratched. Four 82-61-1500 Four light(s) shall be mounted on the apparatus in down through the tops of compartments AL1 (front outermost corner), AR1 (front outermost corner), L3 (rear outermost corner), R3 (rear outermost corner). One 84-00-0000 ELECTRIC CORD REEL Two 84-11-3100 Two Hannay model #ECR-1618-17-18 series electric rewind cord reel(s) shall be installed on the apparatus as specified. There shall be a four way roller assembly provided and installed to guide the cord on and off of the spool to prevent chafing on the body or opening. There shall also be a cord stop supplied. The reel shall come equipped with 200 feet of yellow 10- 3 electrical cord. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 59 A weather resistant push button switch to activate the rewind shall be located next to the reel. The switch shall be labeled “CORD REEL”. Two 84-12-0600 The cord shall be hardwired to a Circle D remote power distribution box with two NEMA L5-20 single receptacles and two NEMA 5-20 single receptacles. The distribution box shall be stored in a mounting bracket when not in use. The box shall be equipped with a light to indicate when distribution box is energized. The distribution box shall be equipped with the following receptacles: Position 1: NEMA L5-20 R Position 2: NEMA L5-20 R Position 3: NEMA 5-20 R Position 4: NEMA 5-20 R One 84-12-3100 - One located in L1 Compartment. One 84-12-4100 - One located in R1 Compartment. One 00-02-2000 GENERAL INFORMATION The aerial ladder assembly shall be a four section telescoping steel ladder, with a pre-piped waterway, steel turntable, torque box and outriggers. One 00-03-1500 INTENT OF AERIAL SPECIFICATIONS The intent of these specifications is to describe a telescoping elevating ladder of ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 60 the true ladder type. It shall consist of four steel ladder sections, a steel turntable, a tube torque box and four outriggers. The rated vertical height of the unit shall be 103' and the rated horizontal reach shall be 96'. It is the intent of the purchaser that the device must meet all the requirements of the National Fire Protection Association's (NFPA) 1901 standard, 2009 edition. It is also the intent of the purchaser to secure a fire service proven piece of apparatus that shall be manufactured in the U.S.A. It is not the intent of the purchaser to deviate from this requirement; therefore, ladders attached to booms, whether solid or lattice, or articulating arms shall not be considered as meeting these specifications or the intent of these specifications. DESIGN STANDARDS The design criteria of the unit shall be to create a structure and system that emphasizes safety, product reliability, and ease of operation. These criteria are: 1. All structural load supporting elements of the aerial ladder that are made of a ductile material, shall have a design stress of not more than 50 % of the minimum yield strength of the material based on the combination of the live load and the dead load. This 2:1 structural safety factor meets the American National Standards Institute (ANSI) and the current National Fire Protection Association (NFPA) 1901 standard. 2. The aerial device shall be capable of sustaining a static load one and one-half times it's rated tip load capacity (live load), in every position in which the aerial device can be placed when the vehicle is on a firm and level surface. 3. The aerial device shall be capable of sustaining a static load one and one-third times it's rated tip load capacity (live load) in every position in which the aerial devices can be placed when the vehicle is on a slope of five degrees downward in the direction most likely to cause overturning. 4. The hydraulic system shall be designed so that if a failure of any component or assembly within the system occurs, a single point failure of the entire system will not occur. 5. The aerial shall be capable of operating with a rated tip load of either of the two of the following conditions: A. Conditions of high wind of up to 50 mph. B. Conditions of icing, up to a coating of .25” over the entire aerial ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 61 structure. The manufacture shall state what wind and ice conditions their aerial device is capable of operating without reducing the rated tip load. NO EXCEPTION! All of the design criteria must be supported by the following test data: 1. Strain gauge testing of the complete aerial device certified by a Registered Professional Engineer. 2. Analysis of deflection data taken while the aerial device was under test load. 3. Hydraulic component operating and burst strength testing. MATERIAL STANDARD All structural materials used in the aerial shall be certified by the mill of the manufactured material. Materials that are not certified shall not be acceptable. One 00-04-1000 GENERAL APPARATUS DESCRIPTION The unit shall be designed to conform fully to the "Aerial or Quint Fire Apparatus" requirements as stated in the NFPA 1901 Standard (2009 Revision), shall include the general requirements as stated in Chapter 4 for Aerial or Quint Apparatus. One 00-05-1000 AERIAL LADDER MOUNTING The elevating aerial ladder turntable shall be rear mounted thus providing the following vehicle benefits: 1. Improved mobility vs. mid-ship mounted units, due to shorter overall travel length and wheelbase. 2. Increased compartmentation, hose load and water capacity in body, resulting from ladder being raised to clear the cab. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 62 3. Shorter vehicle wheelbase. 4. Shorter overall length of vehicle. One 00-06-1500 HEIGHT AND REACH The height of the unit shall be a minimum of 103’ as measured by NFPA 1901 requirements, which requires the rated vertical height of an aerial ladder shall be measured in a vertical plane with the ladder at maximum elevation and extension from the outermost rung of the outermost fly section to the ground. The bidder will state the height of the unit as measured by NFPA-1901 standards. The horizontal reach of the unit shall be a minimum of 96' as measured by NFPA 1901 requirements, which requires the rated horizontal reach of an aerial ladder shall be measured in a horizontal plane from the centerline of the turntable rotation to the outermost rung on the outermost fly section with the aerial ladder extended to its maximum horizontal rear. The bidder shall state the reach of the unit as measured by NFPA-1901 standards. One 00-07-1000 WELDMENT FIXTURES To ensure exact tolerances between parts and part interchangeability, all weldments shall be manufactured in fixtures. To further insure weld integrity in all weldments, all ladder fixtures must be able to infinitely rotate about their main axis, to position the weldments in the number 1 flat welding position resulting in maximum weld penetration in the welded material for both the tack and final weld process of the ladder. One 25-20-1050 HYDRAULIC SYSTEM The hydraulic system shall provide power to the entire aerial device as efficient as possible without the use of a hydraulic cooler. A load sensing axial piston hydraulic pump shall be provided. The pump shall be ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 63 capable of operating under any rated ladder tip load condition and aerial device position at normal engine idle or governor controlled fast idle. The hydraulic pump shall be capable of generating sufficient flows to allow multiple aerial functions without significant loss of speed. A hydraulic system relief valve as well as individual circuit relief valves shall be provided to prevent damage to any function or circuit. The relief valve shall have a relief spring to ensure proper function and product reliability. One 25-10-1100 POWER TAKE OFF (PTO) The apparatus chassis come equipped with a power shift PTO driven by the chassis transmission. An indicator light shall be located in the cab to show when the PTO is engaged. The PTO shall only engage with the parking brake applied and the transmission in neutral or drive if the fire pump is engaged. A master "Ladder Power" switch shall be provided for engagement of all ladder hydraulic functions and 12-volt power. The emergency pump circuit shall be controlled separately. One 70-01-3000 AERIAL HOURMETER An aerial hourmeter shall be installed in the cab adjacent to the aerial power switch. The hourmeter shall be wired to the aerial PTO circuit to record hours of PTO operation for the aerial device. The hourmeter shall aid in scheduling preventative maintenance as outlined in the operator's manual. One 70-01-4000 ENGINE HIGH IDLE ACTUATOR The high idle actuator shall be used to raise the engine RPM to a preset level for proper aerial operation. The high idle switches shall be located in the chassis cab, at the outrigger control stations and the aerial control station or stations. For the safety of personnel and equipment, the high idle system shall not activate ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 64 unless the transmission is in neutral. One 25-23-2000 HYDRAULIC OIL RESERVOIR A 40 gallon hydraulic oil reservoir shall be provided to supply the needs of the hydraulic system. The tank shall be constructed from 10 gauge steel, which shall be welded at all interior and exterior seams. A 1-1/2" gated suction line shall be provided between the oil reservoir and the primary hydraulic pump. The tank fill shall be provided with a strainer screen and vent cap. There shall be a sight level gauge for checking fluid levels. The tank shall be cleaned and free from all contaminants before adding any fluid. One 25-25-1000 HYDRAULIC SYSTEM FILTRATION Outgoing and return line filtration shall be provided. The pressure and return filters shall be easily accessible for maintenance. One 25-25-5000 Outgoing filtration shall be in the form of a pressure line filter installed between the hydraulic pump and entrance to any system components. The filter shall have an absolute rating of ten (10) microns. The pressure filter shall have a bypass circuit protected by a 90-psi check valve, which shall be installed around the pressure filter. The pressure line filter shall be required even if a suction line filter is provided in the reservoir due to the suction line filter's inability to trap contaminates entering the system. A filter condition indicator shall be provided. One 25-25-6000 The return line flow shall be filtered by means of a return line filter. This filter shall have an absolute rating of ten (10) microns. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 65 One 25-26-1000 EMERGENCY HYDRAULIC PUMP SYSTEM In the event of failure of the main hydraulic pump or vehicle engine, the unit shall be equipped with an emergency hydraulic pump. The pump shall be plumbed into the hydraulic system and be electrically driven from the chassis batteries. The emergency pump shall be capable of limited functions of the ladder and outriggers to stow the unit. The pump shall be controlled from the right and left outrigger, and the turntable control stations with spring loaded momentary contact switches. The emergency pump shall have a separate hydraulic oil supply line, attached directly to the hydraulic oil reservoir. A shutoff valve shall be provided and a check valve shall be incorporated on the pressure side of the pump. One 26-10-1000 HYDRAULIC HOSE, TUBING AND FITTINGS All hydraulic steel tubing, hydraulic rubber covered wire-braided hoses, and hydraulic fittings/adapters shall have a minimum burst pressure rating of four times the operating pressure. Hoses and tubing shall be properly sized to minimize heat build up during extended periods of operation. Hoses and tubing shall be properly sized to minimize flow restrictions. All hydraulic hose shall have a tube and cover constructed of Nitrile elastomers and shall have braided/spiral wire reinforcement capable of maintaining a 4:1 safety factor in all areas of the hydraulic system. The hose shall meet the appropriate SAE performance specifications: 100 R2 or 100R12. The hydraulic fittings shall utilize o-ring face seal technology to minimize fluid leakage and improve serviceability. One 25-21-1000 OUTRIGGER/AERIAL INTERLOCK ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 66 The aerial hydraulic system shall include an interlock feature that will prevent the accidental operation of the outriggers during aerial operation. This interlock shall also prevent accidental operation of the aerial device prior to the outriggers being properly deployed. In the event of electrical failure, the operator shall be able to override the hydraulic system to operate the aerial device or outriggers for continuous, uninterrupted operation. One 26-05-5000 LIFT, EXTENSION AND ROTATION HYDRAULIC CONTROL VALVE The lift, extension, and rotation systems shall be controlled by a proportional, load sensing directional control valve. This valve shall be of a modular construction that simplifies troubleshooting, minimizes downtime, and simplifies field service. The main control valve shall be positioned at the turntable control console for direct manual control of each aerial function. One 23-01-1050 TORQUE BOX A tube torque box sub-frame shall be provided to transfer all aerial loads and torque into the four outriggers, thus preventing the loads from being transferred through the chassis. The torque box shall consist of four outrigger housing weldments, forming a single structural weldment for aerial load distribution among the outriggers. The torque box shall be bolted to the chassis frame with .75” SAE grade 8 bolts. One 50-01-0675 OUTRIGGERS One 26-05-1500 OUTRIGGER SYSTEM HYDRAULIC CONTROL VALVES ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 67 A directional control valve that is designed for parallel hydraulic circuit operations shall control the outrigger cylinder system. This valve shall be modular in design so that individual sections can be replaced in the field, rather than complete valve assemblies, thus reducing maintenance costs. Each valve shall be equipped with a heavy-duty electric solenoid for electric control of the outrigger from the remote operator's station. One 62-10-1000 OUTRIGGER CONTROLS Two illuminated electronic outrigger control stations shall be provided, one on each side of the rear of the vehicle. The outrigger control joysticks shall be enclosed in a recessed compartment to protect each control from damage or accidental movement. The controls shall be located such that the operator can see the outrigger he is operating. The control panel shall be color coded separately for front and rear outrigger functions. Body designs that block the view of the outriggers from the control station shall not be acceptable. Each outrigger control function shall be operated independently, so that the vehicle may be set up in restricted areas or on uneven terrain. The left outrigger control station shall incorporate the following: -Outrigger joystick controls -Outrigger deployed indictor lights -Fast idle switch -Emergency pump control switch -Warning decals -Hydraulic pressure gauge The right outrigger control station shall incorporate the following: -Outrigger joystick controls -Outrigger deployed indictor lights -Fast idle switch -Emergency pump control switch -Warning decals One 50-01-2070 ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 68 FRONT OUTRIGGERS Two front style "out and down" outriggers shall be provided immediately forward of the body. This design shall provide proper stability and minimize front axle and suspension loads while the aerial device is in operation over the front of the apparatus. The extension of the horizontal outrigger beams shall provide a 16’ outrigger stance. The horizontal outrigger beam shall be fabricated from high strength steel plates. For ease of service, the vertical jack cylinders shall be designed so they can be removed from the top. Designs that require the removal of the horizontal beams or dropping the cylinder out the bottom shall not be acceptable. One 50-01-4075 REAR OUTRIGGERS Two "H-style" Out and Down rear outriggers shall be mounted underneath the chassis frame to allow more ground ladder storage above the frame. The outriggers shall provide a 16’ stance with 10 degrees of side leveling capability for operations in hilly terrain. For ease of maintenance, the outrigger extension cylinders shall be equipped with end connections, which do not require removal of body panels to remove pins or the extension cylinders. The outrigger jack cylinders shall be removable by unbolting the jack tower cap and lifting the cylinder out vertically. One 50-02-1000 Each jack cylinder shall have a 5" bore with a 4" rod. The jack cylinders shall be equipped with integral (on the cylinder) holding valves, which shall hold the jack cylinder in either the stowed position or the deployed position should a hydraulic line be severed at any point within the hydraulic system. Each jack cylinder shall also have a thermal relief system that shall prevent the cylinder fluid pressure from rising due to fluid temperature increase. The vertical jack cylinders shall be inverted allowing the cylinder rods to be enclosed within the outrigger beam jack towers, therefore preventing them from ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 69 being nicked or scored during operations on the fire ground. In order to provide faster setup time for the aerial on the fire ground, and to eliminate the possibility of damage to the housing should the outriggers be retracted with the jack pins left in, designs that require the use of jack pins shall not be acceptable. . For ease of maintenance, the outer jack tube shall be designed so that the cylinder can be removed from the top. Designs that require the outrigger beams to be removed or the jack cylinder positioned over a pit for jack cylinder removal, shall not be acceptable. One 50-05-1000 OUTRIGGER PADS A permanently attached self-centering round 14” steel outrigger pad, shall be provided on each outrigger. The pad shall swivel and require no adjustment during outrigger set-up. The outrigger pad shall be attached without the use of a bearing type swivel due to maintenance required on this design. Four 50-05-2000 AUXILIARY OUTRIGGER PADS Four auxiliary outrigger ground pads shall be provided for additional load distribution. Each ground pad shall measure 1/2" x 23" x 23" (529 sq. in.) and shall be fabricated of 6061-T6 high strength aluminum alloy. Each ground pad shall be equipped with a handle for easy use. One 50-90-1000 OUTRIGGER/AERIAL INTERLOCK SYSTEM An interlock system shall be provided between the outriggers and aerial device that prevents the operation of the aerial until the operator places all jacks in the load-supporting configuration. All jacks shall be equipped with a ground force sensitive switch that closes only when the jack is firmly in contact with the ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 70 ground. Until all the switches close, electrical and hydraulic power shall not be transmitted to the turntable, hence preventing aerial operation. Green indicator lights shall be provided on the outrigger control panel to indicate that the outrigger foot is in firm contact with the ground and in a load supporting position. One 59-10-1000 OUTRIGGER DEPLOYMENT WARNING ALARM An outrigger deployment-warning device shall be provided to warn personnel in the vicinity of the apparatus that the outriggers are in motion. Whenever an outrigger control handle is utilized, the device shall produce a pulsing tone. When the outrigger control handle is released to its neutral position, the signal shall cease. One 70-10-1250 OUTRIGGER LIGHTING AND REFLECTIVE STRIPING Each outrigger shall be equipped with the following light and reflective striping package: One 58-10-1100 Retroflective material shall be installed on both sides of the horizontal and vertical beams of the outriggers. One 70-35-1200 There shall be an LED ground illumination light located at each outrigger or downrigger location to illuminate the footpad area. One 75-10-1700 One 3" x 5" rectangular, red flashing LED light shall be installed on each forward and rearward facing vertical surface of the outrigger beams. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 71 One 75-11-1000 Both the foot pad illumination lights and the flashing outrigger lights shall be activated by the aerial power switch. One 37-10-1000 TURNTABLE/TURNTABLE DECK The turntable shall be a fabricated steel weldment designed for the rotation and elevation of the ladder sections and platform. It shall consist of the following: A steel bearing plate and matching top plate shall be machined to insure proper fit to the rotation bearing. Manufactures that do not mill both bearing surfaces shall not be acceptable. Embossed aluminum diamond plate deck shall cover the entire turntable frame, providing a walking surface. An embossed aluminum diamond plate access step shall be mounted at heel of the ladder. All handrails shall be a minimum of 42” high. For ease of grip, the handrail shall be manufactured from 1-1/4" O.D. knurled stainless steel with reinforced triangular mounting feet. Turntables with the drive motor or breathing air bottles mounted in any walking areas (front or rear) of the turntable shall not be acceptable. One 37-10-9000 A full size turntable deck shall be provided to maximize the safe work area around the control console and to allow unimpeded access to and from the aerial ladder and the ground. One 37-11-1100 TURNTABLE ACCESS SAFETY BAR ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 72 Two Fire Research "ManSaver" turntable safety bars shall be installed. The safety bars shall open either upward or inward and be spring loaded to automatically return to the horizontal closed position. The safety bar assembly shall be made of aluminum and stainless steel with foam padding and a bright yellow cover on the bar. The cover shall be waterproof, mildew resistant, and made of reinforced rip stop vinyl. One 37-12-1100 CRADLE ALIGNMENT INDICATOR ARROWS Stainless steel arrows shall be installed on the turntable surface in view of the operator when standing at the turntable control station. The arrows will assist the operator in indicating the alignment of the aerial ladder with the ladder travel cradle. The indicators shall be overlaid with white Scotchlite material and suitably illuminated for nighttime operation. Mechanical fasteners shall be used for installation. One 38-10-1000 HYDRAULIC, ELECTRIC AND WATER SWIVEL Hydraulic power to the turntable hydraulic circuits shall be provided through a three port, high pressure, hydraulic swivel that permits 360-degrees of continuous turntable rotation. A collector ring assembly shall provide electrical power to the turntable electric circuits. The collector rings shall be used for electrical ground, ladder control functions, and a 110-volt A. C. system during 360-degrees of continuous turntable rotation. The collector ring assembly shall have sufficient rings to provide power, ground, control functions and four spare circuits. Water shall be transferred to the aerial waterway by means of a five inch water swivel enabling 360-degree continuous rotation of the turntable. One 24-01-1000 AERIAL TRAVEL SUPPORT ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 73 A heavy-duty rest shall be provided to support the aerial in the travel position. The base of the travel support shall include a rubber isolator and spring mounted pivoting arrangement to cushion loads on ladder rest. Stainless steel bedding plates shall be attached to the aerial base section to protect the aerial when the unit is in the travel position. One 26-16-1000 ELEVATION SYSTEM A ladder lift cylinder cradle arrangement shall be provided to raise and lower the ladder. The lift cradle shall provide for machined pin connections between the lift cylinders, turntable and the ladder. The lift cradle system shall incorporate torsional bracing for the ladder, readily accessible cylinder removal and eliminate side loads to the ladder side trusses. Two double acting lift cylinders shall be attached between the turntable and the base section creating a better lifting geometry resulting in lower hydraulic operating pressures and improved load distribution on the base ladder section. The cylinders shall function only to elevate the aerial device and not as a structural member to stabilize the ladder sideways. The lift cylinder trunnion shall be attached to the ladder lift cradle and the rod shall attach to the turntable utilizing self aligning swivel bearings which prevent side loading on the lift cylinders resulting in longer cylinder seal life. They shall provide smooth precise elevation from 10 degrees below horizontal to 75 degrees above horizontal. The lift cylinders shall have a 6" internal bore, a 4" diameter rod. The lift cylinders shall be equipped with integral (on the cylinder) holding valves, which prevent the ladder from lowering should a hydraulic line be ruptured at any point within the hydraulic system. They shall also have a manifolded line with velocity fuses between the cylinders to prevent uneven cylinder lift. One 26-16-1500 LADDER INTERLOCK SYSTEM A limit switch at the aerial travel support shall be provided to prevent operation of the outriggers once the aerial device has been elevated from the nested position. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 74 One 26-17-2000 EXTENSION/RETRACTION SYSTEM A dual system of hydraulic cylinders and cables shall provide full power operation of the extension and retraction modes. Each system shall be capable of supporting the ladder in the event of failure of one of the systems. The cylinders shall be used to extend and retract the inner mid section and a cable system shall be used to extend outer mid and the fly section. The cable system shall utilize two extension cables on the inner mid and extension cables on the outer mid and two extension cables on the fly. The cables shall have a safety factor based on breaking strength of 8:1. In order to increase cable life, the ratio of sheave diameter to cable diameter shall be a minimum of 16 to 1. A stroke multiplier cable system shall be provided as it reduces cylinder weight, shifts the ladder center of gravity toward the heel pin during extension, improves overall vehicle stability and does not subject the cylinder to buckling forces caused by normal ladder loads. One 26-17-9000 EXTENSION INDICATOR The base section handrails shall be provided with red Scotch-Lite reflective striping and numbers to indicate the extension of the aerial device. The stripes and numbers shall be spaced to indicate each 10 feet of aerial extension beyond the fully retracted position. An additional stripe shall be provided between the numbered stripes to indicate each 5 feet of aerial extension. One 26-18-1000 LADDER SLIDE MECHANISM Two roller assisted slide pads shall be provided between each ladder section. This roller assembly shall consist of lubrication free, nylatron rollers and pads. With this slide roller assembly, the rollers will maintain contact with each ladder section at all times, as it extends and retracts under normal loading of the ladder. This shall dramatically reduce the brake away force required with designs that ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 75 utilize wear pads alone. This shall provide the maximum friction free extension and retraction for the ladder. The roller assisted slide pad assembly shall be mounted in a pivoting housing that can be removed from the ladder sections by removing a single pin. This shall be achieved without the removal or disassembly of any of the ladder sections. This design shall provide a lubrication free device. (NO GREASE). Side roller assemblies shall be provided to control side to side movement between the ladder sections during extension and retraction. One 26-18-1500 LADDER CABLE AND HOSE ROUTING SYSTEM The lines to the ladder tip shall be enclosed and protected from the turntable to the ladder tip. The lines shall be routed and horizontally guided between the ladder section side rails to minimize obstruction to climbing areas. Ladder designs in which electrical lines, air hose lines or hydraulic lines routed over the rungs are not acceptable due to the reduction in climbing area. One 26-19-1000 ROTATION SYSTEM A minimum 45.5" external tooth monorace bearing shall be provided for smooth 360-degree continuous rotation and sufficient strength. The inner and outer race of the bearing shall be bolted to the open base and turntable support plates using .75" diameter grade 8 bolts. All bearing bolts shall be accessible from the upper side of the turntable for ease of access to inspect and torque the bolts. Both upper and lower bearing surfaces shall be milled to ensure a true mounting surface for the rotation bearing. Units that weld the bearing to their mounting plates shall not be acceptable due to the tremendous cost and down time involved in replacing a damaged or defective bearing. A dual hydraulic driven planetary swing drive system shall provide smooth and precise rotation. A spring applied, hydraulically released, disc type brake shall be provided on each gearbox to provide positive braking of the turntable assembly against reactionary forces such as water and gravity. The planetary drives shall be ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 76 mounted using an eccentric ring to provide for minimal gear backlash in the drive system. The planetary drives shall be positioned on the turntable so they shall not obstruct any walking area or stepping surface on the turntable deck. One 26-19-1500 ROTATION SAFETY SYSTEM The Rotation Safety System shall be designed to prevent the operator who has primary operational responsibility from rotating the aerial device into an overturning mode. This system senses outrigger and outrigger jack positioning in conjunction with the aerial device movement. If any outrigger beam is not fully extended, the "Outrigger Short Set" indicator light on the control console shall remain illuminated. The aerial device operator will then be required to engage the "Outrigger Short Set Override" switch in order to lift the aerial device from the travel rest. If the aerial device operator attempts to rotate the aerial device (in excess of approximately 5 degrees beyond vehicle center) towards the side of the vehicle in which the outriggers are not fully deployed, the Rotation Safety System shall sense this fault and prevent the aerial from rotating further in said direction. At this point only rotation to the fully deployed outrigger side shall be allowed. One 40-10-1100 LADDER SECTION CONSTRUCTION The elevating ladder shall consist of four steel ladder sections referred to as the base section, inner mid section, outer mid section and fly section. The design and construction criteria for each ladder sections shall be: 6. Fabricated using high strength steel, welded together to form a structural unit. 7. Welded by welders that have been certified in accordance with the American Welding Society Standard specifications. 8. Constructed on an infinitely rotating assembly fixture to ensure uniformity and interchangeability. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 77 9. K braced at each rung to minimize side deflection of the ladder. 10. All rungs shall be 1-1/4" in diameter, spaced at 14"centers. 11. All rungs, K-braces, and diagonals shall be positioned so that they are continuously welded to the ladder section in the number one welding position. Each rung shall be equipped with a heavy duty serrated, replaceable rubber sheath to provide an anti-slip surface for fire fighting personnel. For additional safety, the covers shall be constructed from a rubber to allow ice buildup to easily break off when the rung is stepped on by fire fighting personnel. This shall be an added safety feature during water tower operation in cold weather conditions. Ladder designs that do not utilize rubber covers shall not be acceptable due the high cost and difficulty to replace the anti-slip surface and the inability to provide a safe surface during icing conditions. Ladder handrails and diagonal material are to be constructed from square or rectangular tubing, which provide a larger welding surface were the materials are attached to each other. Use of round material for ladder bracing is not desired due to the reduced amounts of weld associated with round materials. One 40-11-1100 LADDER SECTION DIMENSIONS All bidders shall state in the space provided below their dimensions on the unit proposed. Dimensions proposed must equal or exceed these specified. All Dimensions are from top of rung to top of handrail. All width dimensions are inside to inside of handrails. Handrail Height Width Base Section 26.375" 40.50” Inner Mid 23.25" 34.50" Outer Mid 21.00" 28.50" Fly 19.00" 23.00” OVERLAP SURFACES BETWEEN SECTIONS ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 78 Base to Inner Mid Fly Section 90.75" Inner Mid Fly to Outer Mid Section 90.75" Outer Mid Fly to Fly Section 90.75" One 40-12-1000 LADDER EGRESS The fly ladder tip shall be equipped with a bolt-on section to make the transition to and from the ladder easier. The egress shall have an angled section which includes ladder rungs and an extended radius handrail to provide additional safety when climbing to and from the ladder. The bolt-on section shall be easily replaced if damaged during fire fighting operations. One 40-51-1000 REMOVABLE RUNG ASSEMBLY For ease of service, the first rung of each section shall be integrated with the rear ladder side guides and vertical load transfer mechanism. The assembly shall be removable from the rear of the section by removing four bolts to allow for easy service access to slide pads and rollers. One 42-10-1000 FLY TIP STEPS One 42-11-1000 One folding step shall be conveniently located at the end portion of the fly section. This shall be used for one person to place his feet so that he is positioned parallel to the ladder. The step shall fold into proper position for usage and fold toward the side of the ladder when not in use to provide adequate clearance when the ladder is being climbed. The step shall be placed approximately 70" from the center of the last rung toward the base of the aerial. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 79 One 30-10-1075 AERIAL WATER SYSTEM The aerial waterway system shall be capable of being supplied by an external water source with the inlet on the rear of the apparatus. All piping from the inlet at the rear of the apparatus to the riser pipe below the turntable swivel shall be 4" Schedule 40 aluminum 6061T pipe. Piping at the rear of the apparatus shall terminate in 4" NST threads. A 4" water swivel shall be located in the riser pipe from the tee permitting 360-degree continuous rotation of the ladder. A 4" heel pin swivel connection between the ladder waterway and the turntable swivel permitting water tower operations from -10 to +75 degrees shall be provided. A 1-1/2" adjustable relief valve shall be located beneath the turntable to protect the water system from excessive pressures. One 31-12-1100 AERIAL WATERWAY FLOWMETER The apparatus shall be equipped with a Class 1 Flowminder, model #FMS at the aerial discharge waterway to give the aerial operator an indication of actual volume of water (in gallons per minute) being discharged through the line. It shall also be capable of showing total flow at the touch of a button. Each Flowminder system shall consist of: 1. A digital display shall be wired to the flow transmitter to show waterway discharge flow. 2. A flow transmitter mounted in the discharge line piping between the pump and the discharge outlet. The transmitter shall consist of a weather resistant black composite housing with a stainless steel, durable paddle wheel. The only part inserted into the water flow path shall be the paddle wheel. The flowmeter shall be checked and calibrated prior to delivery of the apparatus. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 80 One 31-10-2000 An anodized aluminum telescopic waterway shall be mounted beneath the center of the aerial ladder. The waterway shall have a 5" base section tube, 4-1/2" lower mid section tube, 4" upper mid section tube and a 3-1/2" fly section tube. One 31-13-1000 MOVABLE MONITOR FEATURE The aerial ladder waterway monitor shall be capable of being positioned at either the fly section for water tower operation or at the next lower ladder section for rescue. The monitor position shall be controlled by a stainless steel spring loaded, lift to release mechanical lever located on the monitor carriage. The system shall lock the monitor to the outer mid section for rescue, or to the fly section for water tower operation. Lights at the control console shall indicate the operating position of the monitor. An alarm shall sound at the fly tip and control console when the lever is not in a latched position. Due to alignment problems, there shall be no pins on the ladder to position the monitor. The monitor shall be remotely operable from either position and shall transfer the electrical power and controls automatically. Due to problems associated with aligning electrical connectors used to transfer power between rescue and water tower positions, the power transfer shall be achieved by a cable carrier system. One 31-18-0550 AERIAL WATER SYSTEM A minimum 5" water swivel shall connect from the base waterway to the aerial waterway. The water swivel shall permit full operation at any elevation of the aerial device. One 4" pipe shall be provided to transfer water from the swivel to the monitor. The aerial waterway pipes shall be designed to reduce friction loss in the waterway. All aerial waterway piping shall be completely removable for service or replacement. Aerial designs in which the waterway is welded or utilized for structural integrity of the aerial shall not be acceptable. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 81 One 32-10-1000 ELECTRICALLY CONTROLLED MONITOR An Akron model # 3578 2000 gpm electric monitor, constructed of lightweight Pyrolite, shall be installed on the outer end of the telescoping aerial waterway. The monitor relay box shall be located on at the tip of the aerial device, adjacent to the monitor, and will be easily accessible for service. The monitor and nozzle functions shall be controlled from the tip of the fly section and from each of the aerial control station(s) specified. The monitor and nozzle controls at the tip and optional control stations shall consist of three individual spring loaded, self-centering, and weather resistant toggle switches. The monitor shall have a vertical sweep of 135 degrees, and a horizontal sweep of 180 degrees (90 degrees to each side of the aerial center line) and a rotation of 348 degrees shall be possible. One 32-11-1200 An Akron Brass Akromatic 1250 electric combination fog and straight stream nozzle with automatic flow mechanism that provides a flow range of up to 1250 gpm at 80 psi shall be provided. The nozzle shall be constructed of durable, lightweight Pyrolite and shall have electric pattern selection from straight stream to wide fog controlled by a 12V motor and linear ball screw, a manual override pattern control knob, and a built-in stream shaper. One 32-19-5000 AUTO STOW The monitor will auto stow when the ladder is centered in the cradle and at 10 degrees or less elevation angle. One 36-00-1000 AERIAL AUXILIARY TIP DISCHARGE ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 82 One 36-01-1000 A 2-1/2 discharge outlet shall be provided at the aerial device tip to be used as a pre piped extended or elevated discharge outlet and/or standpipe connection. The discharge outlet shall be supplied by the integral aerial waterway system. A manually operated 2-1/2” quarter-turn ball-type discharge valve shall be installed at the end of the aerial waterway system. A 2-1/2” swivel elbow shall be provided for the discharge outlet. A 2-1/2” NST X 1-1/2” NST chrome reducing adapter and 1-1/2” NST chrome cap with chain shall be included. A 3” gear-operated handwheel-controlled butterfly valve shall be provided between the end of the aerial waterway system and the master stream monitor to shut-off or regulate flow to the master stream monitor. One 39-00-5050 LADDER CAPACITIES The following ladder tip load capacities shall be established with the truck level; the outriggers fully extended and lowered to relieve the chassis weight from the axles. All capacities are based upon 96’ of horizontal extension and 360 degree rotation. One 39-10-5200 LADDERS CAPACITIES IN POUNDS (Uncharged Waterway) Elevation in Degrees SECTION -10-20 20-30 30-40 40-75 Base 250 250 250 Inner Mid 250 250 250 Outer Mid 250 Fly 750 750 750 750 One 39-10-5300 ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 83 LADDER CAPACITIES IN WATER TOWER OPERATION Elevation in Degrees SECTION -10-15 15-25 30-40 40-75 Base 250 250 250 Inner Mid 250 250 250 Outer Mid 250 Fly 500 [PHONE REDACTED] WATER TOWER OPERATION The ladder and water system shall be designed to permit the following flows: 1. 1000 GPM at 90 degrees to ladder centerline either side. 2. 1000 GPM parallel to ladder centerline and as far below horizontal as nozzle design allows. Due to the demand of firefighting situations, units that do not allow these aerial and water tower capacities will not be acceptable. One 39-20-1025 OPERATIONS ON GRADES The aerial unit shall be capable of operating with 100% of rated capacity on a slope of up to 10 degrees. Operating capacity shall be reduced to 50 % capacity for operating on a slope of 11 degrees to 13 degrees. Operation beyond a 10 degree slope shall be at operators discretion. Devices that cannot provide this leveling capability are not acceptable. One 63-10-1000 AERIAL CONTROL STATION There shall be an aerial control station located at the turntable. All elevation, extension and rotation operational controls shall operate from this position. These controls shall be arranged to permit the operator to regulate the speed of these operations within the safe limits as determined by the manufacturer. Load ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 84 instruction plates shall be located at the control station to show the recommended safe load of the ladder. The control devices shall be clearly marked and suitably lighted. One 63-11-1000 TURN TABLE CONTROL STATION The control station shall be located on the left side of the turntable, as the operator is facing the tip of the ladder (Driver's side of the apparatus), in order to provide increased visibility of the ladder tip while operating the controls. The lower part of the console shall be angled away from the operator, to provide as much foot room as possible for the operator. An access panel door shall be provided on the front of the console and an access door at the rear of the console to provide complete service to the electrical and hydraulic components mounted inside the console. The console and turntable working areas shall be illuminated for night operations, and shall have the following controls and indicators clearly marked: Three hydraulic ladder control levers. A foot operated "dead man switch", which electrically opens the aerial control valve, shall protect against accidental movement of the control handles. Rung alignment indicator light for ladder climbing operations on base section near console. Cradle alignment indicator light on base section near console. Engine high idle control switch. Emergency pump power switch. Short Jack Indicator Lights. Outrigger Short Jack Override Switch. Intercom controls on base section near console. Bubble type angle indicator on base section near console. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 85 Illuminated load chart on front of console. Protected console cover over controls. Monitor Controls. Tracking Light Switch. Monitor Stowed Indicator. Monitor Latched Indicator. Flowminder Display (If Selected). One 70-01-1000 AIR HORN BUTTON An air horn button shall be provided at the turn table. One 69-10-0000 PAINTING Prior to any painting, all weldments such as the outrigger beams, torque box, turntable, and aerial ladder sections shall be shot blasted, cleaned and inspected to insure the removal of any surface imperfections and to insure superior paint adhesion to the metal. The entire painting system shall utilize a single manufacturer's paint for compatibility between primers and finished coats. All painting shall be done in atmosphere controlled spray booths. The weldments will then be primed with a Ditzler PPG zinc corrosive inhibitor and a Ditzler (PPG) Epoxy Primer. All seams between adjoining pieces that are not continuously welded shall be caulked to inhibit corrosion. Before assembly, in preparation for final painting, the aerial unit shall be thoroughly cleaned, conforming to good painting practices. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 86 One 69-10-1000 AERIAL DEVICE PAINT One 69-11-1000 The finished paint color shall be PPG 2185 white enamel, allowing easy touch-up after extended use. One 69-12-1000 CRADLE, LIFT CYL & SIGN PANEL PAINT One 69-13-1700 The finished paint color shall be PPG 2185 white enamel, allowing easy touch-up after extended use. One 69-13-1000 AERIAL TRAVEL REST PAINT One 69-17-1000 The finished paint color shall be PPG 9000 black enamel, allowing easy touch-up after extended use. One 69-13-5000 AERIAL LADDER TIP & NOZZLE TROLLEY PAINT One 69-13-1700 The finished paint color shall be PPG 2185 white enamel, allowing easy touch-up after extended use. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 87 One 69-14-1000 OUTRIGGER BEAM PAINT One 69-15-1000 The finished paint color shall be PPG 33723 silver enamel, allowing easy touch- up after extended use. One 69-16-1000 TORQUE BOX, TURNTABLE STRUCTURE AND CONTROL CONSOLE PAINT One 69-17-1000 The finished paint color shall be PPG 9000 black enamel, allowing easy touch-up after extended use. One 69-18-1000 EXT/RET CYLINDER PAINT One 69-17-1000 The finished paint color shall be PPG 9000 black enamel, allowing easy touch-up after extended use. One 72-10-1025 COMMUNICATION SYSTEM One 72-11-1000 An Atkinson communication system shall be furnished between the ladder tip and ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 88 the turntable operator's position. The communication speaker at the ladder tip shall require no operator attention to transmit or receive. The transmitting receiving volume controls shall be located on the base section adjacent to the turntable operator's position. One 78-10-1000 AERIAL SPOTLIGHTS All aerial spotlights lights shall be 12 volt, with on/off switches on each light. The lights shall be mounted below handrail height, so as not to increase the overall height of the vehicle. One 78-20-1100 TRACKING LIGHTS One 78-21-7010 Two Collins FX-12 spot/floodlights shall be mounted at the rear of the base ladder section, one on each handrail. The spot/floodlights shall be capable of swiveling a 180 degree arc to direct light up the inside or outside of the ladder walkway. The lights shall be 12 volt, 6" diameter, with 100 watt/55 watt halogen bulbs and "Spot/Off/Flood" switches on each light. The lights shall be mounted below handrail height so as not to increase overall height of the vehicle. One 78-30-1100 TIP LIGHTS One 78-31-7010 Two Collins FX-12 spot/floodlights shall be mounted at the tip ladder section, one each side. The lights shall be 12 volt, 6" diameter, with 100 watt/50 watt ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 89 halogen bulbs and "Spot/Off/Flood" switches on each light. The lights shall be mounted below handrail height, so as not to increase overall height of the vehicle. One 78-60-1050 TURNTABLE WORK LIGHTS Five TecNiq, model #E03-W000-1, LED turntable work lights shall be installed in the turntable step cover to illuminate the turntable area. One 78-70-5100 WALKWAY ILLUMINATION The climbing area of the ladder shall be continuously illuminated utilizing a series of blue light emitting diodes (LED’s). The LED’s shall be located on both sides of each ladder section and shall be positioned near the ladder rails to maintain a clear walking area. The LED's shall be encased in clear polymer tubes to protect the lights from damage. One 81-10-1000 OUTLETS AT THE AERIAL TIP One 81-20-4000 One 110-volt weatherproof outlet, NEMA L5-20R, twist lock type and an environmental cover shall be furnished near the end of the fly section. One 85-10-1000 LADDER TIP QUARTZ LIGHTS One ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 90 85-15-1100 Two Whelen Pioneer Plus, PFP1AP1, single lamp, 120 volt, LED flood lights, with PBAPEDA pedestal mounts, shall be installed at the tip of the ladder, one each side. The lights shall be wired to the aerial 110-volt circuit and shall be equipped with a separate switch. One 90-00-1000 EQUIPMENT One 90-02-1000 APPARATUS LEVEL INDICATOR A bubble type level indicator shall be provided at the rear of the apparatus to assist in the aerial device setup. This device shall be mounted in the center of the rear body panel visible to the operator setting the outriggers. The leveling indicator shall be backlit and color coded indicating the following conditions: "Green" Safe Operating Zone. "Yellow" Caution Operating Zone. "Red" Do Not Operate Zone – Reposition Apparatus. One 90-02-2000 FORE/AFT LEVEL An additional leveling indicator shall be furnished to measure fore and aft level of the vehicle. The indicator shall be mounted near the left main outrigger control panel. One 90-05-0060 AERIAL SIGN PANELS There shall be a total of two Aerial sign panels provided and installed on the outside of the aerial base section, one each side, for fire department lettering. Each sign panel shall measure 14" wide x 144" long. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 91 One 95-10-1000 AXE MOUNTING One 95-11-2000 There shall be a mount furnished for a pick head axe in the fly section of the ladder. The axe mount shall include a receptacle that will cover the entire axe head and a mechanical pin to secure the axe handle. One 95-20-1000 PIKE POLE MOUNTING One 95-21-1000 There shall be a mount furnished in the fly section of the ladder for a pike pole. The mounts shall include restraints for both ends of the pike pole. One 95-32-1000 ROOF LADDER MOUNT One 95-33-1000 There shall be roof ladder mounting brackets installed on the outside of the aerial base section to store a single roof ladder. The mounting brackets shall constructed from aluminum and will be easily accessible from the inside of the ladder section or from the top of the body. The aerial sign plate (if specified) shall be mounted to the outside of the brackets. One 95-60-1000 LIFTING ANCHORS ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 92 One 95-61-1000 Two tip anchors shall be provided at the end of the fly section with a total capacity of 500 lbs. One 95-62-1000 RESCUE ROPE ROLLER ASSEMBLY The last rung of the aerial ladder shall be equipped with a removable rescue rope roller assembly. The assembly shall have a stainless steel shaft, dual tapered roller guide and two pivoting lifting lugs. The assembly shall be rated at 500 lb lift capacity. One 00-10-1000 UNDERWRITERS LABORATORIES TESTING & CERIFICATION GENERAL The proposed unit shall be tested and certified for the apparatus manufacturer by Underwriters Laboratories Inc. (UL) Underwriters Laboratories Inc. (UL) is recognized worldwide as a leading third party product safety certification organization for over 100 years. UL has served on National Fire Protection Association (NFPA) technical committees for over thirty years. The testing company shall not be affiliated with the manufacture or repair of the apparatus. INDEPENDENT TESTING TO BE PERFORMED All work outlined in NFPA 1911, current Edition, including nondestructive testing, shall be conducted at the manufacturer's facility. In addition, the following test work, Certification Test sections of NFPA 1901, 2009 Edition shall be conducted. 1-1/2 Times Rated Capacity on Level Ground Stability Test: A load of 1-1/2 times rated capacity (as specified by the manufacturer) shall be suspended from the tip of the aerial ladder, or the platform of the elevating platform, when it is in the position of least stability. If the manufacturer specifies a rated capacity while flowing water, then one times the water load and the worst case nozzle reaction shall be added to the stability test weights. The apparatus shall show no signs of instability. For a water tower, the stability test includes 1-1/2 times the weight of ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 93 the water in the system and 1-1/2 times the maximum nozzle reaction force when it is in the position of least stability. 1-1/3 Times Rated Capacity on a 5 degree Slope Stability Test. A load of 1-1/3 times rated capacity shall be suspended from the tip of the aerial ladder, the platform of the elevating platform, or the tip of the water tower when it is in the position of least stability. The apparatus shall show no signs of instability. A friction loss test shall be conducted for an aerial device equipped with a permanent water system and has a rated vertical height of 110 ft. or less. A flow test shall be conducted to determine that the friction loss in the water system between the base of the swivel and the monitor outlet does not exceed 100 psi with 1000 GPM flowing and the water system at full extension. A maximum vertical height flow test shall be conducted to determine that the water system is capable of flowing 1000 GPM at 100 psi nozzle pressure with the aerial device at full elevation and extension. If the apparatus is equipped with a fire pump designed to supply the water system, the test shall be conducted using the onboard fire pump. The intake pressure to the fire pump shall not exceed 20 psi. WRITTEN EXAMINATION AND TEST REPORT A complete written Examination and Test Report for each aerial device inspection performed at the manufacturer's facility. The test report, as required by NFPA 1914, shall include the following test results. Torque verification of all mounting bolts including bolt size, grade, and torque specification. The following NDT methods and results shall be recorded. All ferrous welds shall be magnetic particle inspected for defects. All nonferrous welds shall be visually inspected, and if questionable defect are identified, a penetrating dye shall be used to further evaluate the quality of the weld. All bolts and pins shall be ultrasonically inspected for internal flaws. A waterway pressure test shall be performed and a hydraulic oil sample taken. The following measurements shall be taken and recorded in the examination and test record: bearing clearance and backlash, elevation cylinder drift, engine speed operating rpm, relief pressure, stabilizer extension cylinder drift, ladder section twist, hardness readings, base rail thickness, winch drift, extension brake drift, and extension cylinder drift. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 94 PERSONNEL The inspectors performing the test work on the units are certified to Level II in the required NDT methods, under the requirements outlined in ASNT document CP- 189. AERIAL APPARATUS CERTIFICATIONS When the unit successfully meets all the requirements outlined in NFPA 1901, 2009 Edition, UL shall issue a Certificate of Automotive Fire Apparatus Examination and Test stating the unit’s compliance with NFPA 1911. One 00-13-1000 MANUALS The aerial manufacturer shall provide the following manuals pertaining to the aerial device: Two Operators’ manuals. Two Parts manuals in a CD format. Two Complete Electrical and Hydraulic Diagrams in a CD format. One 00-36-1000 SERVICE Due to the importance of keeping this vital piece of firefighting apparatus in service with a minimum of downtime, the manufacturer of the aerial device shall maintain a network of service centers with factory-trained personnel. The service facility shall carry an inventory of parts, separate from production parts. One 00-37-1000 WARNING DECALS Warning decals shall be provided in appropriate locations to alert the operator of potential hazards and operating instructions. All warning labels shall be in general ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 95 compliance with A.N.S.I. Z534.1 recommendations. One 00-38-1000 ON-SITE PREVENTATIVE MAINTENANCE & OPERATIONAL TRAINING PROGRAM OUTLINE An on-site program for demonstration and instruction of the Fire Department personnel shall be provided. This program shall be designed to assure complete understanding of all aspects of the aerial device in the operating environment. After the unit has been accepted, a factory trained, qualified Field Service Technician shall be provided for a minimum of three consecutive days of instruction. The program shall be designed to instruct an individual who has never utilized an aerial device of this type before. The individual shall be thoroughly taught the operating systems of the aerial device, including emergency operation. Introductory service skills utilizing the vehicle shall also be taught. OPERATION & MAINTENANCE PROGRAM To instruct Fire Department personnel in the operation, preventative maintenance and care of the aerial device, this instruction program shall be oriented towards a hands-on approach utilizing the new apparatus. 1. Explain operations of the entire aerial device. Each participant shall actually use the aerial and be instructed in the necessary steps of safe operation. 2. Troubleshooting shall be emphasized and reinforced continually throughout the instruction period. 3. Preventative maintenance procedures shall be setup and definite schedules developed to assure proper maintenance of the aerial device. 4. Instruction in the use of tools and how to replace minor assemblies, as applicable. Equally important in this instruction shall be when to call appropriate personnel for assistance. 5. How to order parts through the local service center by utilizing parts manual. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 96 One 00-40-1150 AERIAL APPARATUS CERTIFICATIONS (TYPE 1) The aerial device shall be tested in compliance with the National Fire Protection Association's Standard #1911 (latest edition). Ongoing structural and physical property testing during construction will also be done. The following tests shall be conducted by personnel holding a Level II certification to detect defects and improperly secured components: 1. Magnetic particle inspection shall be conducted on all ferrous welds to assure the integrity of the weldments and also detect any flaws or weaknesses. These tests shall be performed prior to paint or assembly. 2. Ultrasonic inspection shall be used to detect any flaws in pins, bolts and other critical mounting components. The bolts shall be tested after the have been torqued to ensure the bolt was not damaged. 3. All extension/retraction cables shall be tested and certified by the cable vendor. 4. All extension/retraction shall be tested and certified by the cable vendor. 5. Functional tests, load tests, stability tests and visual structural examination shall be performed. These tests will determine any unusual deflection, vibration, or instability characteristic of the unit. 6. Hydraulic oil shall be sample tested prior to delivery. 7. A waterway system pressure test shall be performed. Upon completion of the preceding inspections, the independent testing company shall issue a Certificate of Inspection indicating that all specified standards have been satisfied. The Type I certification shall be provided by Underwriters Laboratories Inc. (UL). Aerial manufacturers not utilizing third party, independent testing companies shall not be acceptable. TESTS The following test shall be conducted to the aerial device prior to delivery; all listed tests shall be witnessed and certified by Underwriters Laboratories Inc. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 97 (UL) to ensure the device meets all current requirements of NFPA-1901. The manufacturer of the aerial device shall to provide a written statement signed by a Registered Professional Engineer certifying the aerial's ability to perform the following tests: 1. 1-1/2:1 DYNAMIC STABILITY AND LIFT TEST - A test of the apparatus shall be performed that the ladder sections are so designed and powered to support a load representing 150% of the manufacturer's rated tip load capacity at maximum horizontal reach on level ground. Since this is a dynamic test, the load must be raised, lowered and rotated without evidence of instability. Specifically, 1125 pounds at the ladder tip with the ladder fully extended at zero degrees shall be rotated 360 degrees. 2. 1-1/3:1 DYNAMIC STABILITY AND LIFT TEST - A test of the apparatus shall be performed that the tip and ladder sections are so designed and powered to support a load representing 133% of the manufacturer's rated tip load capacity at maximum horizontal reach on a five degree slope. Since this is a dynamic test, the load must be raised, lowered and rotated without evidence of instability. Specifically, 998 pounds at the ladder tip with the ladder fully extended at zero degrees shall be rotated 360 degrees. 3. TIME TEST - A test of the apparatus shall be performed to raise the ladder from a bedded position extended to full height and rotated through a 90 degree turn smoothly and without undue vibration in not over 120 seconds. 4. WATER TOWER TEST #1 - A test of the apparatus shall be performed to test its ability to discharge 1000 gallons per minute parallel to the ladder with the unit at full extension and zero degree elevation. The unit shall be capable of performing this test with a rated tip load of 500 pounds at the ladder tip. 5. WATER TOWER TEST #2 - A test of the apparatus shall be performed to test the ability to discharge 1000 gallons per minute, 90 to the ladder with the ladder at full extension, zero degree elevation. The unit shall be capable of performing this test with a rated tip load of 500 pounds at the ladder tip. 6. HORIZONTAL LOAD TEST-With the aerial device out of the cradle at zero degree elevation, a horizontal load of 500 lbs shall be applied to the tip of the ladder. Bidders must state their ability to comply with all of the above tests. Failure to do so shall be grounds for rejection of their bid. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 98 One 00-61-1000 WARRANTY - AERIAL DEVICE The aerial device manufacturer shall guarantee to the original purchaser to repair or replace any defective structural component resulting from faulty material or workmanship for a period of twenty (20) years after delivery of the aerial device to the purchaser. The warranty shall cover the aerial ladder weldments, open base, torque box and outrigger weldments. To ensure sole source responsibility of the aerial device, the bidder shall clearly state its intention to warrant the aerial ladder, open base, torque box and outrigger weldments as these integral parts and components of the aerial device. WARRANTY - AERIAL DEVICE COMPONENTS The manufacturer of the aerial device shall guarantee to the purchaser to repair or replace any defective or prematurely failed parts, resulting from faulty material or workmanship, for a period of two years after delivery of the aerial device to the purchaser. WARRANTY - HYDRAULIC CYLINDERS The manufacturer of the aerial device shall guarantee to the purchaser to repair or replace any defective or prematurely failed parts, resulting from faulty material or workmanship, for a period of two years after delivery of the aerial device to the purchaser. WARRANTY - HYDRAULIC CYLINDER STRUCTURAL The manufacturer of the aerial device shall guarantee to the purchaser to repair or replace any defective or prematurely failed parts, resulting from structural defects or failures, for a period of five years after delivery of the aerial device to the purchaser. WARRANTY - HYDRAULIC CYLINDER SEALS The manufacturer of the aerial device shall also guarantee the cylinder seals to be free from Type III leakage for a period of two and one half (2-1/2) years after delivery of the aerial device to the purchaser. WARRANTY - TELESCOPIC WATERWAY ASSEMBLY ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 99 The manufacturer of the aerial device shall guarantee to the purchaser to repair or replace any defective or prematurely failed Telescopic Waterway Assembly, resulting from structural defects or failures, for a period of ten (10) years after delivery of the aerial device to the purchaser. One 88-54-2000 REFLECTIVE STRIPING There shall be a 6" inch reflective Scotchlite stripe with a 1" accent stripe applied to the outside perimeter of the chassis and apparatus. One 88-59-3000 The reflective striping shall be applied around the perimeter of the front of the apparatus in a straight line. In addition, when the stripe reaches the front area of the body, the stripe shall jog in an shape pattern, then continuing around the rear of the apparatus at a higher level. In the curve area, the stripe shall be shadowed to give it a three dimensional look. One 88-60-1000 The reflective striping shall be white in color. One 88-65-1000 RETROREFLECTIVE CHEVRON STRIPING There shall be diamond grade retroreflective chevron striping applied prior to applying the accessories on the rear of the apparatus. One 88-66-1000 The retroreflective chevron striping shall be red and yellow in color. One ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 100 88-70-0200 GOLD LEAF BODY LETTERING (SCOTCHCAL) Gold leaf adhesive Scotchcal lettering with black shadowing and edging shall be provided and installed on each side of the apparatus body as directed. A max. total of sixty (60) letters approximately 3" high shall be provided. One 88-76-0100 AERIAL LETTERING (SCOTCHLITE) Reflective ScotchLite letters shall be provided and installed on each side of the aerial device base section. A max. total of sixty (60) letters approximately 10" high shall be provided. One 88-78-0000 LICENSE PLATE MOUNTING One 88-78-4050 A Cast Products, model LP0004-1-B, cast aluminum fully enclosed license plate bracket shall be installed. The bracket shall incorporate a clear LED light (WL0501) to illuminate the license plate and meet DOT requirements. One 90-02-0000 MISCELLANEOUS EQUIPMENT The following equipment list shall be provided with the completed apparatus. Two 90-03-1000 ZICO WHEEL CHOCKS Two set(s) of NFPA compliant Ziamatic folding wheel chocks model # SAC- 44-E shall be supplied with the apparatus. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 101 Two 90-03-1100 ZICO WHEEL CHOCK MOUNTING BRACKETS Two set(s) Ziamatic folding wheel chock underbody horizontal mounts model #SQCH-44-H shall be installed on the apparatus under the body in front of the rear wheels. One 90-05-0001 FLARES Five 90-05-0054 All NFPA required flares will be supplied and installed by the Customer before the truck is placed into service. One 90-07-0001 TRAFFIC CONES Five 90-07-0054 All NFPA required traffic cones will be supplied and installed by the Customer before the truck is placed into service. One 90-07-1001 TRAFFIC VEST Five 90-07-1054 All NFPA required traffic vest will be supplied and installed by the Customer before the truck is placed into service. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 102 One 90-09-0200 GROUND LADDERS Two 90-11-3000 Two Duo-Safety 35' two section aluminum extension ladder(s), model 1200. One 90-11-2000 One Duo-Safety 24' two section aluminum extension ladder(s), model 900A. One 90-12-1400 One Duo-Safety 14' aluminum roof ladder(s) with folding hooks, model 775A. One 90-12-1500 One Duo-Safety 16' aluminum roof ladder(s) with folding hooks, model 875A. One 90-12-2000 One Duo-Safety 20' aluminum roof ladder(s) with folding hooks, model 875A. One 90-13-2000 One Duo-Safety 10' aluminum attic ladder(s), model 585A One 90-20-01DS DUO SAFETY PIKE POLES ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 103 One 90-21-1000 One Duo-Safety 12' pike pole(s) with fiberglass handle One 90-21-1002 One Duo Safety 8' pike pole(s) with fiberglass handle One 90-21-1003 One Duo-Safety 6' pike pole(s) with fiberglass handle(s) One 90-20-01FH FIRE HOOKS UNLIMITED PIKE POLES One 90-21-4001 -one (1)Fire Hooks Unlimited 10' solid white ash New Yorker Pike Pole(s), model NY-10. One 90-21-4002 -one (1)Fire Hooks Unlimited 8' solid white ash New Yorker Pike Pole(s), model NY-8. One 90-21-4003 -one (1)Fire Hooks Unlimited 6' solid white ash New Yorker Pike Pole(s), model NY-6. One 90-70-0001 SALVAGE COVERS ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 104 One 90-70-0054 All NFPA required salvage covers will be supplied and installed by the Customer before the truck is placed into service. One 91-00-0000 EXTINGUISHERS One 91-00-0054 All NFPA required fire extinguisher will be supplied and installed by the Customer before the truck is placed into service. One 91-20-0000 RECHARGEABLE FLASHLIGHTS Two 91-20-2100 A hand held Streamlight HID LED LiteBox rechargeable lantern, model #45605 (orange) with shoulder strap and charge rack shall be installed on the apparatus. There shall be a total quantity of two Two 91-21-1000 A total of two light(s) shall be mounted in the left front compartment. One 91-23-0001 AED (AUTOMATIC EXTERNAL DEFIBRILLATOR) One 91-23-0054 All NFPA required AED will be supplied and installed by the Customer before ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 105 the truck is placed into service. One 91-25-0001 FIRST AID KIT One 91-25-0054 All NFPA required First Aid Kit will be supplied and installed by the Customer before the truck is placed into service. One 91-30-0000 AXES One 91-30-0054 All NFPA required Axes will be supplied and installed by the Customer before the truck is placed into service. One 91-40-1500 CROW BAR Two 91-40-1554 All NFPA required crowbars will be supplied and installed by the Customer before the truck is placed into service. One 91-40-2754 RUBBER MALLET All NFPA required rubber mallets will be supplied and installed by the Customer before the truck is placed into service. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 106 One 91-40-0100 CLAW TOOL Two 91-40-0154 All NFPA required claw tools will be supplied and installed by the Customer before the truck is placed into service. Two 91-40-2500 SLEDGE HAMMER Two 91-40-2554 All NFPA required sledge hammers will be supplied and installed by the Customer before the truck is placed into service. One 91-40-3700 SHOVELS Two 91-40-3754 All NFPA required shovels will be supplied and installed by the Customer before the truck is placed into service. One 91-40-4000 BOLT CUTTER One 91-40-4054 All NFPA required bolt cutters will be supplied and installed by the Customer before the truck is placed into service. ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 107 One 91-41-1600 TOOLS AND TOOLBOX One 91-41-1654 All NFPA required tools and toolbox will be supplied and installed by the Customer before the truck is placed into service. One 92-02-0100 ROPES One 92-02-0154 All NFPA required Ropes will be supplied and installed by the Customer before the truck is placed into service. One 92-02-5100 LADDER BELTS One 92-02-5154 All NFPA required Ladder Belts will be supplied and installed by the Customer before the truck is placed into service. One 92-10-0100 SCBA & CYLINDERS (air packs) Four 92-10-0154 All NFPA required SCBA and Cylinders will be supplied and installed by the ---PAGE BREAK--- El Cerrito Fire Department 103' Rear Mount 750 Lb. Capacity Aerial CAELCE13-1102 08/07/13 108 Customer before the truck is placed into service. One 90-00-0010 DEALER FURNISHED EQUIPMETN AND MISCELLANEOUS ITEMS The following equipment and apparatus features shall be Dealer furnished and mounted prior to final delivery to the Fire Department: One map box to match current FD design. Mounted on top of engine enclosure as directed. One EMS/Equipment storage compartment in the crew area on the rear wall. The compartment shall be fabricated of smooth aluminum sheet material, shall be equipped with two LED strip lights located on each door side opening, one adjustable interior shelf with matting on the shelf and the floor. The compartment interior and exterior shall be equipped with a DA orbital sanded finish. One storage well with a hinged cover shall be installed in the front bumper as directed. Transportation of the apparatus during the 2-year warranty period as may be required shall be provided by the Dealer at no cost to the Fire Department. A contingency fund for mounting department furnished equipment and tools, in the amount of $6,000.00 shall be provided.